NHTSA ID Number: 11021052
Manufacturer Communication Number: PI2105_OWNR_401
TSB/Document Date: 2025-07-31
Summary
PRODUCT IMPROVEMENT CAMPAIGN: OWNER RENOTIFICATION (PI2105) - This document is the owner renotification advising that Kia
is conducting a Product Improvement Campaign to perform a software update on 2016 MY Forte and Forte Koup vehicles equipped with 2.0-liter GDI engines to protect the engine from excessive connecting rod bearing damage. The update will be done free of charge and will only involve the addition of newly developed computer software for the Engine Control Unit (“ECU”).
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TSB/Document ID: PI2105_OWNR_401
Replacement Service Bulletin Number:
MFR Communication Date: 2025-07-23
MFR Internal Campaign ID/Software Version: PI2105
Communication Type: Other
NHTSA Components: ENGINE
MFR Component System:
MFR Component Subsystem:
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Kia
America, Inc.
Corporate Headquarters
111 Peters Canyon Road, Irvine, CA 92606-1790 USA
PRODUCT IMPROVEMENT CAMPAIGN
RENOTIFICATION
JULY 22, 2025
THIS IS A RENOTIFICATION OF AN EARLIER COMMUNICATION ISSUED ON AUGUST 11, 2021, WHICH NOTIFIED ALL OWNERS OF THE
AFFECTED 2016 MY KIA
FORTE AND FORTE KOUP VEHICLES EQUIPPED WITH 2.0-LITER GDI ENGINES OF A PRODUCT
IMPROVEMENT CAMPAIGN. OUR RECORDS INDICATE THAT YOU ARE THE CURRENT REGISTERED OWNER OF THIS VEHICLE AND
THAT THIS CAMPAIGN HAS NOT BEEN COMPLETED.
KIA
IS REQUESTING THAT YOU CONTACT AN AUTHORIZED KIA
DEALERSHIP TO SCHEDULE AN APPOINTMENT TO HAVE THE
DEALER PERFORM THE KNOCK SENSOR DETECTION SYSTEM (“KSDS”) SOFTWARE INSTALLATION IN YOUR VEHICLE FREE OF
CHARGE AT NO COST TO YOU.
UPON COMPLETION OF THIS SOFTWARE UPDATE, KIA
WILL ALSO WARRANT ANY ENGINE LONG BLOCK ASSEMBLY REPAIRS
NEEDED DUE TO CONNECTING ROD BEARING DAMAGE FOR 15 YEARS/150,000 MILES STARTING FROM THE DATE THE VEHICLE
WAS FIRST PUT INTO SERVICE, WHICHEVER OCCURS FIRST, FOR BOTH NEW AND USED VEHICLE OWNERS.
IF YOU HAVE ALREADY TAKEN YOUR VEHICLE TO A KIA
DEALER AND HAD THIS CAMPAIGN PERFORMED, PLEASE DISREGARD THIS
NOTICE.
PRODUCT IMPROVEMENT CAMPAIGN
August 11, 2021
Dear Kia
Forte and Forte Koup Owner:
Kia
America, Inc. is conducting an important Product Improvement Campaign to perform a software update on 2016 MY Forte
and Forte Koup vehicles equipped with 2.0-liter GDI engines to protect the engine from excessive connecting rod bearing
damage. The update will be done free of charge and will only involve the addition of newly developed computer software for
the Engine Control Unit (“ECU”).
Why is Kia
Conducting This Product Improvement Campaign?
Kia
has developed a Knock Sensor Detection System (“KSDS”) that detects vibrations indicating the onset of excessive
connecting rod bearing wear in the engine. The KSDS is designed to alert a vehicle driver at an early stage of bearing wear
before the occurrence of severe engine damage including engine failure.
What Will Kia
Do?
At no cost to you, Kia
will perform a software update to the ECU in your vehicle.
Upon completion of the KSDS software update, Kia
will warrant any engine long block assembly repairs needed due to
connecting rod bearing damage for 15 years/150,000 miles starting from the date the vehicle was first put into service,
whichever occurs first, for both new and used vehicle owners.
What Should You Do?
Please contact your authorized Kia
dealer immediately to have the KSDS software installed on your vehicle and to take
advantage of this extended warranty on your engine should your engine suffer damage due to excessive connecting rod
bearing wear in the future. The estimated time required to update the ECU in your vehicle is approximately one (1) hour,
depending on your dealer’s schedule. We recommend that you contact your local Kia
dealer to schedule a service
appointment by phone or online to minimize inconvenience.
To find your nearest Kia
dealer, visit www.kia.com and click the “Find Dealer” button in the upper right corner (“Dealers”
on a mobile device). You can also use the QR code below with your mobile device to access this information (see the
bottom of this letter for more information about QR code use):
IMPORTANT
o
Continue to follow the maintenance schedule outlined in Section 7 (Maintenance) of your vehicle’s Owner’s
Manual.
o
Improper maintenance during the warranty period, including the extended warranty Kia
is providing, may affect
warranty coverage. In order to maintain the warranty on your engine, you must maintain it in accordance with
the time and mileage specifications provided in your vehicle’s Owner’s Manual, using quality products meeting
Kia
’s specifications.
o
You should retain documents that show proper maintenance has been performed in order to establish compliance
in the event the diagnosed engine-related condition is determined to exist as the result of a lack of maintenance
as indicated by the condition of the engine.
Place this letter in your vehicle’s glove compartment, preferably together with your vehicle’s other warranty information.
When seeking service, refer this letter to your servicing Kia
dealer. If you sell your vehicle, ensure that you include this
letter with the documents you provide to the buyer.
What Will Happen Once The Knock Sensor Detection System Software Update Has Been Completed?
If excessive bearing wear is detected after the KSDS software update has been completed, the following will occur:
1.
The Malfunction Indicator Lamp (“MIL”) will blink continuously, and the vehicle will be placed in a reduced power and
acceleration mode [referred to as “Limp Home Mode”].
Malfunction Indicator Lamp (“MIL”)
2.
Your vehicle can continue to be operated for a limited time in Limp Home Mode to permit you to drive the vehicle to
a safe location, but it will accelerate slowly and have a reduced maximum speed. Engine RPMs will be limited to
approximately 1800-2000 RPM. This means the maximum vehicle speed will be limited to approximately 65mph or
less depending on vehicle loading and road conditions.
Should the above occur in your vehicle (blinking MIL and Limp Home Mode), contact your Kia
dealer immediately to have
your vehicle inspected.
WARNING:
o
If you ignore the blinking MIL and continue to drive your vehicle in Limp Home Mode for
an extended number of miles, your vehicle may eventually experience severe engine damage and stall.
o
The Kia
service technician will be able to read how long you have driven your vehicle after the KSDS
is activated.
o
It is important that you understand that an abusive failure to take the vehicle to a Kia
dealer after KSDS activation
may void the extended warranty KMA is providing with completion of this Product Improvement Campaign.
Have You Changed Your Address Or Sold Your Kia
?
If you have changed your home address, sold your Kia
vehicle, or no longer own your vehicle, please complete the
attached prepaid “Change of Address/Ownership” card and mail it to us.
What If You Have Other Questions?
Should you have any questions regarding this warranty extension or if your Kia
dealer does not respond to your service
request in a timely manner, please contact Kia
’s Customer Care Center at 1-800-333-4542 (Monday through Friday,
5AM to 6PM, Pacific Standard Time), or through the owner’s section of www.kia.com.
Please accept our apologies for any inconvenience this matter may cause you.
Sincerely,
Customer Care Department
QR Code Use:
A QR Code is a square, 2-dimensional barcode that can be read by mobile devices loaded with an appropriate barcode or QR Code Reader App. The app reads the barcode
image and then launches/uploads the specific information the code contains, such as URLs, text, photos, videos.
With a mobile device, download a QR Code Reader App. With many devices, you can do this through an app store or marketplace.
Open the QR Code Reader App on your mobile device. The app will utilize your device’s camera. Center the code in the camera viewing area. With some apps, the URL
or other information will automatically load when the code is recognized. For others, you may have to snap or take a picture of the QR code. Refer to the QR Reader Code
PI2105 FL401
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