NHTSA ID Number: 11020601
Manufacturer Communication Number: S2508000056
TSB/Document Date: 2025-07-09
Summary
12v Ignition Off Draw (IOD) Caused By Power Electronics Coolant Pump 1 (PECP-1) Continuously Running When Vehicle Is Asleep
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TSB/Document ID: S2508000056
Replacement Service Bulletin Number:
MFR Communication Date: 2025-07-04
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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Case Number: S2508000056
Release Date: July 2025
Symptom/Vehicle Issue: 12v Ignition Off Draw (IOD) Caused By Power Electronics
Coolant Pump 1 (PECP-1) Continuously Running When Vehicle Is Asleep
Discussion: The vehicle may come in with a depleted 12v battery. Upon charging the
battery and performing IOD testing, three minutes after the ignition is switched OFF
you may find a 16A+ draw and hear the Power Electronics Coolant Pump 1 (PECP-1)
running at full speed continuously.
The PECP-1 is controlled over LIN 2 (Circuit D548) by the Electric Vehicle Control Unit
(EVCU). If the PECP-1 is woken up and does not receive a message from the LIN
Master (EVCU), it goes into “Emergency Mode” and defaults to running at 100% pump
speed creating a 16A+ draw.
While this can occur anytime the EVCU is not communicating with the pump, most
commonly observed while performing flashes. Engineering has found that a
malfunctioning component on LIN 2 (D548) can inadvertently provide a pull-down
wakeup command which will awaken PECP-1 when the ignition and EVCU are OFF.
Because the EVCU is OFF and not communicating with PECP-1 when this occurs, it
goes into “Emergency Mode” and operates at full speed. Follow diagnostics steps
below to determine root cause of inadvertent LIN wakeup.
This document does not authorize warranty repairs. This communication documents a record of past experiences. STAR Online
does not provide any conclusions about what is wrong with the vehicle. Rather, it captures all previous cases known that appear
to be similar or related to the vehicle symptom / condition. You are the expert, and you are responsible for deciding on the
appropriate course of action.
Contact STAR Center, or your Technical Assistance Center Via TechConnect, eCONTACT or Service Library
entry if no solution is found.
Stellantis US LLC
Version 4.5 07/22/2022
Diagnostics: To determine if this issue is applicable to the vehicle you are working on,
perform and monitor the following:
1.
2.
3.
4.
Disconnect wiTECH to allow vehicle to go to sleep.
Locate PECP-1 (Use reference images on pages below)
Cycle the ignition OFF. Vehicle should begin going into sleep mode.
Two minutes after the ignition is switched OFF, the High Voltage contactors will
open.
5. 1 minute following opening of the contactors the EVCU will issue a LIN bus sleep
command, and all pumps will shut off.
6. Approximately 0.4-0.5 seconds after the LIN bus sleep command is given and all
the pumps have shut down you will hear PECP-1 turn back on and run at full
speed.
In summary, if this issue applies PECP-1 should begin running at full speed
approximately 3 minutes after the ignition is switched off and will create a 16+
Amp IOD.
7. Engineering has found that the most common component triggering this
unintentional wakeup command is a malfunctioning Electronic A/C Compressor
(EAC). Disconnect the low voltage 3 way connector (C1) from the EAC to isolate
it from the LIN bus and repeat steps 1-6 above.
7.1 Does PECP-1 continue to run at full speed 3 minutes after the ignition
is switched off?
YES – Further diagnostics are required. Continue to step 8.
NO – Confirm circuit integrity of the EAC including all power and grounds. If
no trouble found, replace the EAC. After replacement, confirm repair of
IOD.
This document does not authorize warranty repairs. This communication documents a record of past experiences. STAR Online
does not provide any conclusions about what is wrong with the vehicle. Rather, it captures all previous cases known that appear
to be similar or related to the vehicle symptom / condition. You are the expert, and you are responsible for deciding on the
appropriate course of action.
Contact STAR Center, or your Technical Assistance Center Via TechConnect, eCONTACT or Service Library
entry if no solution is found.
Stellantis US LLC
Version 4.5 07/22/2022
8. Connect an Oscilloscope to monitor and continuously record LIN 2 (D548). Cycle
the ignition off, after approximately 3 minutes monitor the LIN bus for an
unintentional wakeup command. A LIN bus wakeup command is defined as a
voltage pull down which is greater than 50% of B+ voltage.
The example above shows a normal view (top) and zoomed in view (bottom) of the
same unintentional LIN wake up command, dropping from 11.6v to 5.15v. This
unintended wakeup command is only 5 milliseconds or 0.005 seconds long. Reviewing
the recording will be necessary to identify.
If you observe the LIN wakeup command occurring after cycling the ignition OFF
causing PECP-1 to run and no change when disconnecting the EAC. You will need to
individually disconnect each component from LIN 2 to identify which one is providing
the unintentional wake up command. Besides the EAC, the Auxiliary High Temperature
Heat Pump is the other most likely cause as it is provided B+ at all times. Though
malfunction of the Low Temp Expansion Valve, EVCU and wiring are also a possibility.
This document does not authorize warranty repairs. This communication documents a record of past experiences. STAR Online
does not provide any conclusions about what is wrong with the vehicle. Rather, it captures all previous cases known that appear
to be similar or related to the vehicle symptom / condition. You are the expert, and you are responsible for deciding on the
appropriate course of action.
Contact STAR Center, or your Technical Assistance Center Via TechConnect, eCONTACT or Service Library
entry if no solution is found.
Stellantis US LLC
Version 4.5 07/22/2022
EVCU
Diagram of LIN 2
This document does not authorize warranty repairs. This communication documents a record of past experiences. STAR Online
does not provide any conclusions about what is wrong with the vehicle. Rather, it captures all previous cases known that appear
to be similar or related to the vehicle symptom / condition. You are the expert, and you are responsible for deciding on the
appropriate course of action.
Contact STAR Center, or your Technical Assistance Center Via TechConnect, eCONTACT or Service Library
entry if no solution is found.
Stellantis US LLC
Version 4.5 07/22/2022
LB – PECP-1 Located Under Hood Front of Drivers Wheel Well
Pump-Power Electronics Coolant 1
KM – PECP-1 Located Under Hood Lower on Front of Drivers Frame Horn
This document does not authorize warranty repairs. This communication documents a record of past experiences. STAR Online
does not provide any conclusions about what is wrong with the vehicle. Rather, it captures all previous cases known that appear
to be similar or related to the vehicle symptom / condition. You are the expert, and you are responsible for deciding on the
appropriate course of action.
Contact STAR Center, or your Technical Assistance Center Via TechConnect, eCONTACT or Service Library
entry if no solution is found.
Stellantis US LLC
Version 4.5 07/22/2022
Pictured above you can see the coolant pump assembly with three induvial pumps.
They communicate with the EVCU on three separate LIN buses. While these pumps
are all keyed and physically the same, each pump has a unique part number and
contains unique software for identification over their respective LIN bus. The circuit
color for Power, Ground and LIN are identical across all three pumps. PECP-1 and
BCP have the same square symbol. While PECP-2 has a triangle symbol. Engineering
is planning to make these symbols unique for easier identification (no ETA). By
referencing the above image and noting the location of the pumps on the assembly
bracket, you should be able to identify the location of PECP-1 on vehicle.
This document does not authorize warranty repairs. This communication documents a record of past experiences. STAR Online
does not provide any conclusions about what is wrong with the vehicle. Rather, it captures all previous cases known that appear
to be similar or related to the vehicle symptom / condition. You are the expert, and you are responsible for deciding on the
appropriate course of action.
Contact STAR Center, or your Technical Assistance Center Via TechConnect, eCONTACT or Service Library
entry if no solution is found.
Stellantis US LLC
Version 4.5 07/22/2022
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