Loading...

NHTSA ID Number: 11020391

Manufacturer Communication Number: IK1201519

TSB/Document Date: 2025-07-08


Summary

Title: Replacing the Crankshaft Gear on S13 Engines


Countries:

CANADA, MEXICO, UNITED
STATES

Document ID: IK1201519

Availability:

ISIS, IsSIR

Revision:

0

Major System:
Current
Language:

ENGINE

Created:
Last
Modified:

6/24/2025

Author:

Greg
Scheff

English

Other Languages: NONE
Viewed:

6/24/2025

47
Less Info

Coding Information

Hide Details

Copy Link

Copy Relative Link

Bookmark

Add to Favorites

Print

Provide Feedback

View My Bookmarks

Helpful

Not Helpful

2

1

Title : Replacing the Crankshaft Gear on S13 Engines
Applies To : All S13 Engines

CHANGE LOG
Please refer to the change log text box below for recent changes to this article:
06/24/2025 - Initial Article Release

DESCRIPTION
This document will guide the user through the process of replacing the crankshaft gear for instances where excess oil is seen in
the flywheel bolt holes. Oil can leak from behind the crankshaft gear and out the flywheel bolt holes often times misdiagnosed
as a leaking rear crank seal. A simple way to tell if this is occurring is the flywheel bolts will be very wet with oil, and oil can be
seen puddling in the bolt holes inside the gear.

Figure #1: Excess Oil in the flywheel bolt holes

SYMPTOM(s)
Oil will be seen leaking from the bottom of the flywheel housing area and will coat the inside of the flywheel housing similar to a
rear crank seal leak.

SPECIAL TOOL(s) / SOFTWARE
Tool Description

Tool Number

Comments

M20 Guide Pins (2)

11-729-05-05

Part of 11-729-05 Trans
Service Kit

Rear Crank Seal
Removal Tool
Rear Crank Seal
Installation Tool
Camshaft Locking
Tool

Instructions

12-183-08

Service Manual Link

12-183-09

Service Manual Link

12-357-01

SERVICE PARTS INFORMATION
Kit Description

Part Number

Quantity
Notes
Required

Rear Main Seal Kit

2523699C91

1

Gear Assy, Crankshaft

112911N91

1

Rocker Cover Gasket

118225N1

1

REPAIR STEP(s)

INSPECTION / REMOVAL PROCEDURE:
When inspecting for the source of excess oil coating the inside of the engine flywheel housing, please follow the steps
below
once the transmission and clutch have been removed (flywheel on).

1. Disconnect the batteries if not already done
2. Set the engine to TDC following instructions in the Service Manual
3. Begin removing the flywheel bolts, inspect each one for the presence of excess oil on the bolt shanks
4. If any of the flywheel bolts are wet with excess oil, proceed through this article
5. If no oil is found on the bolts, DO NOT proceed with this instruction and continue with diag to locate the source of the oil
(possible crank seal).
6. Remove the valve cover and install the 12-357-01 camshaft locking tool
7. Before removing the crankshaft seal, clean the oil from inside the flywheel and transmission housings using brake cleaner or
similar degreaser.
This will help to prevent any false indications of an oil leak in the future, and will also keep cleaning debris from entering the
crankcase.
8. Remove the rear crankshaft seal following instructions linked HERE

9. Thread two of the 11-729-05-05 M20 guide studs through the crank gear and into the crankshaft
10. The crank gear should be able to be worked loose with even side to side force and slide off over the two guide studs
11. Clean any oil from the face of the crankshaft after the gear has been removed.

ASSEMBLY PROCEDURE:
12. Clean the mating surface of the new crankshaft gear, and rear crankshaft flange
13. Thread the two M20 guide pins into the crankshaft. Carefully position the new gear over the studs so that the alignment pin
(dowel) in the gear aligns with the hole in the rear of the crankshaft. Make sure the gear fully bottoms out against the crankshaft
and that BOTH the lower oil pump drive gear and upper idler gear are properly meshed. A clean plastic or rubber mallet may be
needed to gently tap the gear side to side evenly to get it to fully seat.

Make certain the lower oil pump gear is properly meshed with the
new crankshaft gear. See figure #4, if the oil pump gear is NOT
meshed, it will snap when the flywheel bolts are torqued resulting
in NO oil pressure on startup.

Figure #4: USE CAUTION That the oil pump to crankshaft gear are fully meshed.

14. Install the new rear crankshaft seal following instructions in the Service Manual
15. Using the two M20 guide pins again, install the flywheel with new bolts as outlined in the Service Manual and torque to specifications.
16. Remove the 12-357-01 camshaft locking tool and install the valve cover per the Service Manual instructions.

17. Finish with installation of the clutch and transmission

WARRANTY INFORMATION
Warranty Claim Coding:
Refer to the Warranty Coding Manual for Group and Noun Codes.

Standard Repair Time(s):
Refer to the SRT Manual for Repair Times

OTHER RESOURCES
Master Service Information Site

Hide Details

Feedback Information
Viewed:

46

Helpful:

2

Not Helpful: 1
No Feedback Found

Copyright © 2025 NavistareBay logo, Inc.

1

SaleBestseller No. 1
Castrol GTX Full Synthetic 0W-20 Motor Oil, 5 Quarts
  • 6X better wear protection on critical engine parts than...
  • 1.3X better sludge protection than industry standards*
  • 3X Stronger against viscosity breakdown than leading full...
  • Protection for 10,000 miles between oil changes
  • Meets or exceeds the following specifications: API SP/SN...
SaleBestseller No. 2
Valvoline MaxLife High Mileage 5W-30 Synthetic Blend Motor Oil 5 Quart
27,853 Reviews
Valvoline MaxLife High Mileage 5W-30 Synthetic Blend Motor Oil 5 Quart
  • Formulated for engines with 75,000 miles or more, Valvoline...
  • Delivers 20% better wear protection and 15% better sludge...
  • Extra detergents safeguard against friction, corrosion and...
  • Advanced friction-fighting additives help maximize...
  • Provides performance benefits for high mileage, new and...

Last update on 2026-06-23 / Affiliate links / Images from Amazon Product Advertising API


 


If the PDF is very large, it may not load in the preview below.

Download PDF [562.42 KB]


Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.

If the TSB PDF does not show, download or view it on the NHTSA Website.

Click on the (+) Plus Sign

Then Click on Associated Document(s)


Search NHTSA Database for Recalls

View Latest Recalls


Search NHTSA Database for Vehicle Investigations

View Latest Vehicle Investigations


Search NHTSA Database for Vehicle Complaints

View Latest Vehicle Complaints


TSB/Document ID: IK1201519

Replacement Service Bulletin Number:

MFR Communication Date: 2025-06-24

MFR Internal Campaign ID/Software Version: IK1201519

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE

MFR Component System:

MFR Component Subsystem:


Previous TSB

Next TSB



SaleBestseller No. 1
OTOFIX D1 Lite 2026 Bidirectional Scan Tool, Bluetooth OBD2 Scanner Diagnostic Tool, 2 Years Free Update, 38+ Services, CANFD & DoIP Protocols, All System Diagnoses, ABS Bleeding, Auto VIN
  • 🎉[OTOFIX D1 Lite, Perfect Cost-effective Diagnostic Tool]: OTOFIX D1 Lite, a newest bidirectional scan tool from OTOFIX company, is a great choice for DIYers and repair shops. 👉This obd2 scanner diagnostic tool packs all practical functions: OE level all systems diagnoses, Bi-Directional Control, 38+ reset services fixing 99% of common problems, support DoIP & CANDF protocols and FCAeBay logo AutoAuth, high-end hardware configuration. Worldwide vehicles and 🔥2 Years Free Updating🔥 covered.
  • 🎉[Bi-Directional Scan Tool, Active Test]: OTOFIX D1 Lite bluetooth obd2 scanner can also command ECUs and monitor the operation of the actuators to track down the problems of certain parts, like windows, sunroof, wipers, fuel pumps, etc., saving repair time & trouble. This makes OTOFIX D1 Lite the most cost-effective bidirectional scan tool.
  • 🎉[2026 Newest, 38+ Hot Reset Functions]: Equipped with 38+ reset functions in one, the OTOFIX D1 lite automotive scanner diagnostic tool allows you to troubleshoot 99% of common vehicle problems. You can use this car diagnostic scanner holding enough functions to easily repair common vehicle models in your repair shops. Including Oil Reset, Injector Coding, Throttle, DPF Reset, SCR Reset, Gear Learning, Clutch Learning, Suspension, etc. Note* Reset functions vary by model.
  • 🎉[OE Level Full Systems Diagnostics]: Unlike the 2-system and 4-system diagnostic tools, the OTOFIX auto scan tool can complete comprehensive system diagnostics within 5 minutes. It accesses and scans all available onboard systems like for Engine /AT /ABS /EPB /BMS /TPMS /SRS /SAS /Audio System /BCM /Air Conditioning / etc., to read & clear codes, view live data, and check ECU information. Note: Active test is not involved.
  • 🎉[Powerful Hardware Configuration]: Designed with a fashion appearance & a 7” touchscreen and a weight of 463g, this OTOFIX D1 Lite OBD2 diagnostic scanner scan tool is convenient for everywhere and easy to use & store. Android9.0 OS and 2+64GB memory enhance multi-task smoothness and diagnostic operation, no more wasting too much time. 5800mAh battery allows hours-lasting use. WiFi & VCI1 also bring faster communication for your diagnostics.
SaleBestseller No. 2
OTOFIX D1 Lite Bidirectional Scan Tool with 2-Year Free Updates, 2026 New All System Automotive Diagnostic Scanner, 38+ Reset Services, FCA AutoAuth, Active Test, CANFD&DOIP, Auto VIN
701 Reviews
OTOFIX D1 Lite Bidirectional Scan Tool with 2-Year Free Updates, 2026 New All System Automotive Diagnostic Scanner, 38+ Reset Services, FCA AutoAuth, Active Test, CANFD&DOIP, Auto VIN
  • 🏆【2026 TOP OBD2 Scanner Diagnostic Tool】OTOFIX D1 Lite wireless obd2 scanner has upgraded hardware configuration and car coverage. The newly upgraded D1 Lite with 🔥OS Android 9.0🔥1.5Ghz 4 core high efficiency processor🔥2GB RAMeBay logo+64GB ROM large storage🔥5800mAh large battery, more stable and longer lasting diagnostics🔥 38+ Reset🔥action tests🔥full system diagnostic🔥Supports MV105 endoscope🔥21+ Language Supports🔥100000+ vehicle coverage to meet all your daily maintenance needs.
  • 👍【Bi-Directional Control / Active Test】D1 Lite obd2 scanner has bidirectional control(worth $300+), which is the most beloved feature among mechanic. If your headlights or car windows are broken, going to a repair shop will cost a lot of money. You can use D1 Lite to send execution commands to the ECU module and identify the repair status. Such as ABS, car windows, doors, valves, wipers, headlights, etc., effectively shorten diagnostic time and reduce diagnostic costs.
  • 🔥【All Systems Diagnostics, In-depth Checking】This advanced OBD2 Scanner D1 Lite can perform OE-level diagnosis of all systems including engine, transmission, airbag, ABS, ESP, TPMS, gateway, steering, radio, and air conditioning for more than 100 brands. This diagnostic scanner supports essential functions, such as reading ECU version info, reading and clearing fault codes, and reading data streams.With just a simple click, it provides you with accurate and in-depth diagnostics.
  • 🏆【38+ Reset Hot Functions】For repair workshops, holding an OTOFIX D1 Lite Auto scanner is a strong advantage over others. Its 38+ maintenance functions provide various solutions for all module repairs, including Oil Reset, TPMS Reset, Injector Coding, Suspension, Throttle Matching, etc., which will usher your repair business to a new pinnacle. Continuously updating will never make the functionality & compatibility out-of-date.
  • 🏆【150+ Models, 10000+ Car Coverage & 16 Languages】D1 Lite is a comprehensive car diagnostic scan tool, help you to troubleshoot car issues fast for 95% US, European, Asian auto makes. ✅ With frequent updates and optimizations allow D1 Lite to cover more vehicles to meet your needs. ✅ Multilingual menu allows auto mechanics around the world to use it without language barriers. 🚩Note: Kindly send us the S/N of the device to authorize new language updates before changing the menu language.
SaleBestseller No. 3
OTOFIX D1 ECU Coding Diagnostic Scanner for Car, 2-Year Free Update,2026 Bi-Directional Scan Tool with All Systems Diagnosis,40+ Resets, FCA AutoAuth, CAN FD & DoIP, Upgraded of D1 Lite
151 Reviews
OTOFIX D1 ECU Coding Diagnostic Scanner for Car, 2-Year Free Update,2026 Bi-Directional Scan Tool with All Systems Diagnosis,40+ Resets, FCA AutoAuth, CAN FD & DoIP, Upgraded of D1 Lite
  • 2026 Newest Wireless Bluetooth Scan Tool D1: OTOFIX D1 Diagnostic scanner is upgraded version with Enhanced Hardwares & Newest Functions, FASTER and SMARTER! ✅Alternative Bluetooth 5.0 +USB connect✅2G+64GB✅Android 9.0 OS✅5G & 2.4 GHz Dual WiFi✅5800mAh battery👍VAG Guided Function👍ECU Online Coding👍CANFD&DOIP👍40+ Services👍Bi-Directional Control👍Full Systems Diagnose👍2 Years Free Update👍150+ Vehicle Coverage🎁Contact to get gift: otofixaftersales-amz@ outlook.com
  • ECU Coding to Unlock the Hidden Features: OTOFIX D1 obd2 scanner diagnostic tool newly adds ECU Coding which can Online Coding(ONLY for VWeBay logo/Au.di/Sk0da), Variant Coding/Offline Programming, Flash Hidden Functions, Reset Adaptive Data, Match Replaced Components, Customize OE-Settings. Such as: halogen fog lamps retrofitted with xenon fog lamps, different capacity battery retrofit, disbale auto start-stop, sunroof initialization, injector calibration, etc. PS: Coding functions vary by model&year.
  • Full Bidirectional Control for Active Car Tests: The D1 OTOFIX scanner also offers bi-directional control, allowing you to perform powerful active tests on car subsystems. This means that you can check the working status and functionality of open & close solenoids, energize injectors, turn cooling fan on & off, and more, all from the device itself.🚩The D1 bi-directional obd2 scanner can quickly help you to check if a system or component goes well,Improving 200% Efficiency.**Note that Active Tests available depend on the make/model/year of your car.
  • 40+ Popular Maintenance Functions: OTOFIX D1 obd scanner for car performs 40+ hot services, including Oil Reset, EPB, TPMS, BMS, E.GR, G.PF, D.PF, SAS Calibration, ABS Bleeding, Injector Coding, Gearbox Match, Suspension, Crankshaft Relearn, Power Balance, etc., still growing. Great choice for DIYers, technician, repair shop. 🚩Get MORE special functions from "Car Brand>System>Service". Check compatibility before purchase via 📧 otofixaftersales-amz@ outlook.com.
  • OE-Level All Systems Diagnostic + One-Click AutoVIN & AutoSCAN: OTOFIX D1 scanner automotriz gives you the ability to troubleshoot entire car systems including engion system,transmission system,body system,chassis,etc. 🚩One of the standout features of the D1 obd2 scanner diagnostic tool is the one-click AutoVIN & AutoScan function. This feature allows you to quickly and easily scan all diagnosable ECUs with just one click, and identify any problems hidden in your vehicle's systems.

Last update on 2026-06-23 / Affiliate links / Images from Amazon Product Advertising API


 


This product presentation was made with AAWP plugin.

Share to...