NHTSA ID Number: 11020193
Manufacturer Communication Number: TSB25002
TSB/Document Date: 2025-07-04
Summary
Digital software will need to be updated to ensure proper connectivity to onboard systems. Trucks are not considered out of service due to this issue and may remain in operation until software update is completed.
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TSB/Document ID: TSB25002
Replacement Service Bulletin Number:
MFR Communication Date: 2025-07-16
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
Rosenbauer
America, LLC.
Technical Service Bulletin
Date:
Form ID:
7/2/2025
TSB25002
Update Required on IFM Digital Instrument Cluster TSB25002
Component
Apparatus Make &
Model
IFM CR1203 Display/12"/8:3/Touch (Digital Instrument Cluster)
Affected apparatus
This TSB will be appear in the vehicle data on Dealer Portal
Complaint
Cause
Priority Level
Correction
Rosenbauer
Commander Chassis
Some trucks equipped with digital dashboards are experiencing issues related to outdated software
versions.
These issues have been traced to older versions of the digital dash software. Trucks running outdated
firmware may not communicate properly with onboard systems, resulting in incorrect or missing data
displays.
Medium: trucks are not considered out-of-service due to this issue and may remain in operation until the
update can be scheduled.
Affected trucks require a digital dash software update to restore full functionality - Please follow the
attached work instructions provided by Innovative Controls, LLC.
Approved Labor hours
Travel Reimbursement
Claim Submission
Up to 1.5 Hours
Up to $150 if dealer travel is required.
Submit a Warranty Claim through Dealer Portal: https://my.rosenbauer.com/enUS/
Parts Return Terms
Once a claim is submitted, Rosenbauer
will send the necessary parts to complete the software update, along with a Return
Goods Authorization (RGA) Form.
-After the software update is complete, return all parts to Rosenbauer
using the RGA Form provided.
-Ensure the RGA Form is included with the return shipment to receive proper credit and close out the claim.
Reprogramming Procedure for the 3050819
Rosenbauer
Digital Display
Revision 1
5/6/2025
Production Programming Procedure for 3050819 – Rosenbauer
Digital
Instrument Display
1
This document describes the procedure used to reprogram the Innovative Controls, Inc. Digital Display,
part number 3050819, built for Rosenbauer
Motors, LLC.
The steps detailed below must be completed in the order they appear in this procedure. Some steps
may depend on setups in previous sections. If a section needs to be repeated or performed on its own,
care must be taken to ensure accuracy.
Figure 1 – Digital Display with Rosenbauer
Splash Screen
2
Required Equipment:
Equipment required for this procedure is shown in Table 1 below:
Qty
1
1
1
1
1
Part #
3050819
EC2099
N/A
N/A
N/A
Description
IFM CR1203 Display/12"/8:3/Touch (Digital Instrument Cluster)
M12 USB-cable connection (picture on next page)
USB thumb drive w/ software
Flat Head Screwdriver
40-Pin Wiring Harness (Reprogramming Version)
Table 1 – Required Equipment
Innovative Controls, Inc.
560 Braddock Avenue
East Pittsburgh, PA 15112
May 6, 2025
Rev 1
Reprogramming Procedure for the 3050819 Rosenbauer
Digital Display
Figure 1 – Equipment Required to Reprogram Digital Instrument Cluster
3
Reprogramming Procedure
The appropriate software version should be provided to you by Rosenbauer
Motors, LLC. If you are
unsure of the version, please contact Rosenbauer
Motors, LLC.
3.1
Reprogramming the IFM Digital Display
1) Unscrew the plug labeled “USB0” (Figure 2).
Figure 2
Page 2 of 9
Rev 1
Reprogramming Procedure for the 3050819 Rosenbauer
Digital Display
2) Plug the USB to M12 cable (EC2099) with thumb drive inserted into USB0 and the 40-pin
reprogramming wire harness (do NOT apply power yet) (Figure 3).
Figure 3
3) Attach the service line (grey wire) to battery positive (+) (Figure 4). Can be master switched or
battery direct.
Figure 4
Page 3 of 9
Rev 1
Reprogramming Procedure for the 3050819 Rosenbauer
Digital Display
4) Plug Molex connector into existing vehicle harness (Figure 5).
a) Turn on vehicle power and ignition
b) IFM splash screen should appear.
c) After a few seconds, the recovery application will start.
Figure 5
5) Once the recovery application has started, remove service line connection from battery
positive (+).
6) The recovery application should start automatically (Figure 6). If it does not automatically
start after 5 seconds, follow steps 7-10. Otherwise, go to step 11.
Figure 6
Page 4 of 9
Rev 1
Reprogramming Procedure for the 3050819 Rosenbauer
Digital Display
7) From within the recovery app, press the “install from file” button (Figure 7).
Figure 7
8) Highlight the file that ends with the “upd” extension. After the file is highlighted, press the
“start” button to start the programming process (Figure 8).
Figure 8
Page 5 of 9
Rev 1
Reprogramming Procedure for the 3050819 Rosenbauer
Digital Display
9) Once the programming process is complete, “SUCCESS” will remain on the screen.
a) Press the back button (Figure 9).
Figure 9
10) Press the button labeled “restart” (Figure 10).
Figure 10
Page 6 of 9
Rev 1
Reprogramming Procedure for the 3050819 Rosenbauer
Digital Display
11) Ensure the Rosenbauer
logo splash screen is displayed upon power on (Figure 11).
Figure 11
12) Once the device has fully started up the gauges will flash, then the screen will power off.
13) Remove the temporary harness, M12 to USB, and return the USB0 plug that was removed
previously.
14) Reconnect vehicle harness and turn power and ignition on to verify instrument cluster
function.
15) Verify the software version from the diagnostic menu matches your expected software
version (Figure 12).
Figure 12
Page 7 of 9
Rev 1
Reprogramming Procedure for the 3050819 Rosenbauer
Digital Display
16) Test drive vehicle, if possible, to finish verifying instrument cluster function.
Page 8 of 9
Rev 1
Reprogramming Procedure for the 3050819 Rosenbauer
Digital Display
Document Revision History
Date
05/06/2025
Rev / Description
Rev 1 / Initial Release
Author
Josh Gore
Page 9 of 9
Rev 1
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