NHTSA ID Number: 11020045
Manufacturer Communication Number: R2306 - KW
TSB/Document Date: 2025-07-02
Summary
EMUX retrofit procedures updated to make it clear that the VECU3 must have software updated and vehicle mileage confirmed correct before updating the Digital Display. Parts and Procedure section also updated to include the Vehicle Emissions Control Information label ordering and installation instructions. This label is required for all chassis involved in R2306. Included additional reference to Cummins
bulletin C7014 in the procedure section for ordering emissions labels.
6/30/25, 12:41 PM
Vehicle Service Bulletin
R2306: MY2024 Parts, Software, and Emissions Label Retrofit
6/30/2025
Edit
Clone
R2306
MY 2024 Parts, Software, and Emissions Label Retrofit
Subject
MY2024 Parts, Software, and Emissions Label Retrofit
Whats New Abstract
Retrofit
EMUX retrofit procedures updated to make it clear that the VECU3 must have software updated and vehicle mileage confirmed correct before updating
the Digital Display. Parts and Procedure section also updated to include the Vehicle Emissions Control Information label ordering and installation
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Vehicle Service Bulletin
instructions. This label is required for all chassis involved in R2306. Included additional reference to Cummins
bulletin C7014 in the procedure section
for ordering emissions labels.
This retrofit provides new MY24 emissions labels and replaces pre-production parts and software with production level parts and software on certain
Model Year 2024 chassis. Reference the “Retrofit Parts Matrix” in the Links section below to determine which chassis are eligible and parts required to
complete the Retrofit.
The emissions exemption for all PACCAR
MX powered chassis involved in this retrofit expires on 10/31/2024. After that date, all PACCAR
MX powered
chassis that have not received this Retrofit will be out of emissions compliance and illegal to operate.
Certain Cummins
powered chassis listed on the “Retrofit Parts Matrix” may also require completion of Cummins
Retrofit C7014, accessed through
Cummins
QuickServe. Cummins
powered chassis may also be subject to emissions exemption expiration. Refer to engine emissions label to determine if an
exemption expiration date applies.
Chassis equipped with PACCAR
MX engines will receive redesigned fuel injectors to optimize engine performance.
Revision
06/30/2025: All EMUX retrofit procedures updated to make it clear that the VECU3 must have software updated and vehicle mileage confirmed correct
before updating the Digital Display. Parts and Procedure section also updated to include the Vehicle Emissions Control Information label ordering and
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Vehicle Service Bulletin
installation instructions. This label is required for all chassis involved in R2306. Included additional reference to Cummins
bulletin C7014 in the procedure
section for ordering emissions labels.
Condition
Kenworth
has determined that certain pre-production vehicles had pre-production parts, software, and exempt emissions labels installed.
The emissions exemption for all PACCAR
MX powered chassis involved in this retrofit expires on 10/31/2024. After that date, all PACCAR
MX powered
chassis that have not received this retrofit will be out of emissions compliance and illegal to operate.
Certain Cummins
powered chassis listed on the “Retrofit Parts Matrix” may also require completion of Cummins
Retrofit C7014, accessed through
Cummins
QuickServe. Cummins
powered chassis may also be subject to emissions exemption expiration. Refer to engine emissions label to determine if an
exemption expiration date applies.
Chassis equipped with PACCAR
MX engines will receive redesigned fuel injectors to optimize engine performance.
Chassis Affected
9 US Kenworth
T380/T480/T680/T880/W900/W990 chassis manufactured with pre-production parts, software, and an exempt Engine Emissions Label.
Action
Retrofit
Service all chassis affected that enter your dealership, even if the customer has no issue with the chassis.
1. Review the attached chassis list for your dealer code and schedule your customer(s) for service if their chassis is on the list.
2. Confirm with the customer that your dealership will be the repairing location before ordering parts and labels.
3. Refer to the attached R2306 Parts Matrix and order parts required for the chassis.
All chassis require compliant Engine Emission labels, Clean Idle labels, and Vehicle Emission Control Information labels.
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Vehicle Service Bulletin
NOTE
e aware that the Vehicle Emissions Control Information Labels have a
B
significant lead time that must be considered when scheduling vehicles for
service. There is a 2 to 4-week processing time for label requests.
1. Confirm that all parts and labels have arrived before scheduling the customer for repairs. See procedures section for TCS365 label ordering
information.
2. In Service Management, select Campaign R2306 to add it to the case. If the unit is released back into service without performing the repair, make
sure to also release the Campaign in Service Management
3. If you are not using Service Management to start repair orders, review SIR for “Complete” or "In Process" next to the R2306 campaign code prior to
performing this repair.
4. Follow the procedures below to perform the retrofit as required for each chassis.
The emissions exemption for all chassis involved in this retrofit expires on 10/31/2024.
Any Cummins
powered chassis listed on the “Retrofit Parts Matrix” may also require completion of Cummins
Retrofit C7014, accessed through Cummins![]()
Quickserve. Cummins
powered chassis may also be subject to emissions exemption expiration. Refer to engine emissions label to determine if an
exemption expiration date applies.
NOTE
If emissions exemptions are allowed to expire, vehicle owners could receive
civil fines per regulation 40 CFR 19.4 up to $5,761 per engine. In addition,
owners may be required to discontinue operation of the vehicle until the
retrofit is completed.
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Vehicle Service Bulletin
Warranty
There is no time or mileage limit to this campaign. The emissions exemption for affected vehicles expires on 10/31/2024. To avoid possible fines, it must
be completed immediately. Kenworth
will pay for parts at dealer net plus applicable mark-up and labor:
Refer to the attached R2306 Parts Matrix in the parts section for the necessary parts for each chassis.
Select editable Quick Claim R2306. Dealers must edit the claim to include all parts and labor used.
Attach a time sheet detailing labor hours used for this retrofit.
NOTE
Each chassis will have a different combination of parts to be replaced.
Select editable quick claim R2306 and edit the claim to include parts
and labor for each chassis.
Take photos of the new labels after installation and attach them to the warranty claim. Claims filed without these photos may be denied.
Cummins
powered vehicles will receive appropriate emissions labels (if necessary) via Cummins
Retrofit C7014, accessed through Cummins![]()
QuickServe. As such, photos of Cummins
emission labels are not required when filing a warranty claim through PACCAR
.
File an additional claim for extraordinary circumstances. A quick claim for standard labor must be filed first.
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Vehicle Service Bulletin
File the claim within 14 days in accordance with Warranty Policy CA009.
Kenworth
dealers may perform R2306 retrofits on Peterbilt
chassis.
Take off parts disposition: Destroy take-off parts 30 days after claim is paid.
PRWS CLAIM CODING
Campaign Code:
R2306
Campaign Type
Retrofit
Claim Category:
Engine
Repair Type
Proactive
Customer Concern 173
Code
Causal Code
A1
Corrective Action
Code
12
Responsibility
Code:
Camp
Failure Location
053-005-021 Causal Part
MXENGINELABEL
Supplier Code
N/A
B24-06A
7.5 hrs
use SRT code for
entire work
performed.
SRT Code
Parts
Parts are available from PACCAR
Parts.
https://paccarnet.sharepoint.com/sitepages/vehsvcbltin.aspx?ctx=eyJ3ZWJVcmwiOiJodHRwczovL3BhY2Nhcm5ldC5zaGFyZXBvaW50LmNvbS9zaXRlcy9hdXRob3JzZXJ2aWNlIiwibGlzdElkIjoiMGI4M…
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Vehicle Service Bulletin
Refer to the attached document R2306 Parts Matrix for the necessary parts for each chassis.
Required parts may include wiring harness(es), injectors, Electronic Module CSG2 and VECU3, exhaust piping, covers, and labels.
Refer to attached MX Emissions Label Ordering and Installation document for ordering Emissions Labels if required.
NOTE
e aware that the Vehicle Emissions Control
B
Information Labels have a significant lead
time that must be considered when
sheduling vehicles for service. There is a 2 to
4-week processing time for label requests.
An Engine Emissions Label and Clean Idle Label are required for all PACCAR
MX powered chassis.
A TCS365 case is required to order the appropriate emissions labels.
Labels may only be ordered after the software update has been verified.
See Procedures section for the TCS365 case creation guides.
You must order a new “Vehicle Emissions Control Information” label (p/n S53-6198) that is updated to show MY24 compliance.
Vehicle Emissions Control Information label ordering procedures:
https://paccarnet.sharepoint.com/sitepages/vehsvcbltin.aspx?ctx=eyJ3ZWJVcmwiOiJodHRwczovL3BhY2Nhcm5ldC5zaGFyZXBvaW50LmNvbS9zaXRlcy9hdXRob3JzZXJ2aWNlIiwibGlzdElkIjoiMGI4M…
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Vehicle Service Bulletin
Take pictures of all parts replaced on the chassis.
These must be submitted with the Aftermarket Change Request.
Login to PACCAR.net.
Open the following link: Aftermarket Change Request.
For instructions on how to submit a GHG Aftermarket Change Request, refer to the GHG Aftermarket Change Request User Guide.pdf
Be sure to specify in the submission that the vehicle is a MY24 Pilot Vehicle that is being upfit to a certified configuration for
retrofit R2306.
For the “Regulated Modification”, select “Label”, and then select “Convert Exempt Vehicle to Compliant Vehicle.
The new label will be mailed to you UPS Red – Next Day Air.
Procedure
Please follow your dealership's safety procedures and precautions to ensure the vehicle can be safely repaired and maintained.
Read all steps before beginning.
Ensure that DAVIE4 is updated to the latest version before connecting to any vehicle for diagnostics or software updates.
PRE-PRODUCTION PARTS RETROFIT
1. Reference the R2306 Parts Matrix to determine which parts will need to be replaced.
a. Refer to appropriate documentation in RMI and Kenworth
ServiceNet for repair procedures relating to parts requiring upfit on the chassis you
are working with.
FUEL INJECTOR UPFIT (PACCAR
MX Engine ONLY)
1. Refer to RMI for Removal and Replacement procedures.
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Vehicle Service Bulletin
CAUTION
All 6 injectors must be replaced AND PCI-2 software updated in the same
service event.
Mismatched software/injectors will cause system faults and severe
engine/aftertreatment system damage.
2. To determine the correct “EPA24” injector part number, refer to the R2306 Parts Matrix in the links section below.
Do not use RMI for injector part numbers.
A TCS 365 case is required so that PACCAR
Vehicle Support Center can activate the appropriate software to support the EPA24 injectors.
3. Open a TCS365 case to request EPA24 injector software update.
1. Open TCS365 in Google Chrome or Microsoft Edge.
2. Select: Technical Assistance.
3. Select Case Type: MX Software Support.
4. Select Case Category: Parameter changes.
5. On the MX Software Support page: fill in the following required fields as shown:
Account Name: As appropriate for your dealer.
Vehicle OEM: Select from drop-down menu.
Subject: R2306 MY24 Retrofit
Vehicle Chassis Number: Last 8 of VIN.
Description: EPA24 Injector Upfit
Vehicle Year: 2024
Area of Concern: Engine and Aftertreatment.
Customer Name: Fleet name or, if owner operator, customer’s name.
Repair Order Number:
Units: Select from drop-down menu.
Odometer:
Dealer PO #: As appropriate for your dealer.
Provided Engine Serial: Engine Serial Number
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Vehicle Service Bulletin
SOFTWARE UPDATE (PACCAR
MX Engine ONLY)
NOTE
PCI-2 software update cannot be started until notified via TCS365 that the
ID card update is complete.
1. Ensure DAVIE4 is up to date.
2. Connect battery charger to vehicle during programming.
3. Connect DAVIE4 to the chassis using 9-pin diagnostic connector.
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Vehicle Service Bulletin
4. Download new software for the PCI-2 only.
5. Install software following the prompts in DAVIE4.
Refer to bulletin E134 for information about programming a PACCAR
MX engine.
Clear DTCs in all modules.
You must attach a DAVIE4 logfile to the TCS365 Label Ordering case submission below to show that software has been updated.
Retrieve a DAVIE4 Session Report/Logfile
Disconnect DAVIE4
EMISSIONS LABELS
1. Vehicle Emission Control Information (VECI) label:
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Vehicle Service Bulletin
This label must be ordered prior to the Engine Emission and Clean Idle labels.
Be sure to order a new VECI label following the instructions in the Parts section.
Be aware of the 2-4 weeks processing time.
All chassis require a new VECI label.
Remove the old VECI label from the driver's side door jamb and replace it with the new label.
Take a picture of the new label as it is installed and attach the picture to the warranty claim.
(PACCAR
MX ONLY)
1. Refer to "PACCAR
MX Emissions Label Ordering and Installation"
(CUMMINS
ENGINE ONLY)
1. Refer to Cummins
bulletin C7014 for information on Engine Data Plate and Clean Idle label replacement.
2. Apply the new Engine Emissions Label and Clean Idle label if required
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Vehicle Service Bulletin
Take photos of new labels after installation and attach photos to warranty claim.
NOTE
Engine Emissions Labels, VECI labels, and Clean Idle Labels are chassis
specific. It is the dealer’s responsibility to attach the correct labels to each
chassis. Mismatched labels can result in regulatory fines.
Attachments
Chassis List
Customer Letter
R2306 Parts Matrix
MX Emissions Label Ordering and Installation
R2306 KW HD Procedures
R2306 KW MD Procedures
Authored by: JB3
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TSB/Document ID: R2306 - KW
Replacement Service Bulletin Number:
MFR Communication Date: 2025-07-01
MFR Internal Campaign ID/Software Version: R2306 - KW
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
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