NHTSA ID Number: 11019861
Manufacturer Communication Number: TS45-SR-2503
TSB/Document Date: 2025-06-30
Summary
TS45 Emergency Exit Control
SERVICE BULLETIN
Subject: TS45 Emergency Exit Control
Bulletin type: RECALL
Bulletin Number: TS45-SR-2503
PQR Number: -
Rev Nu: 00
Ref. Number: 700004740
Vehicle Model: TS45
Labor time: 45 Minute (for 1 vehicle)
Release date: 28.05.2025
Expiration Of Validity : 28.05.2026
What to do with off coming parts:
What to do with outstanding parts of previous
revision:
☐Scrap
☐Return
☐Use with additional parts
☐On consignment
☐No off coming parts
☐Scrap
☐Return
☐Use with additional parts
☐On consignment
☐No off coming parts
Description of the modification:
This Service Bulletin includes the control
method and instructions to be applied in all
relevant vehicles in the field, regarding the
problem of knob breakage in the emergency
exits used in TS45 vehicles.
Liable: ARZU GEZMEN
Confirmation & Release: CEMRE KILINÇ
SERVICE BULLETIN
SAFETY INSTRUCTIONS
1. Mechanical Requested Dress Code
WARNING:
➢ Dress properly to avoid personal injury and damage to the
vehicle
✓
✓
✓
✓
✓
Always wear protective clothing
Do not wear any worn or loose-fitting clothing
Remove jewelry before starting to work
In case of long hair, use hairnet
The illustration on the left shows some of the correct and
incorrect clothing
✓ Sharp edged items should be avoided in order not to scratch
vehicle (i.e. belts, watches, necklace)
2. Protect Seats when Mechanic Starts Working
✓ Seats, trimming, upholstery stuff and carpeting should be
protected with appropriate coverings.
3. Welding on the Chassis
a. Always disconnect the batteries (starting with the negative lead).
b. Disconnect the connectors of electrical and electronic equipment (electronic control units,
sensors and actuators) if they are less than 2 meters away from the chassis part to be
welded or the earth terminal of the welding equipment.
c. The earth terminal should never be attached to vehicle components such as engine, axles
and springs. Arcing on these parts is not permitted, because of the risk of damage to
bearings, springs, etc.
d. The earth terminal must make good contact and be placed as close as possible to the part to
be welded.
e. Plastic pipes, rubber parts and parabolic springs should be well protected against welding
spatter and temperatures higher than 70°.
f. The contact switch must not be in the accessory or contact position. The contact key should
be removed.
g. Reconnect in reversed order of disconnecting. Ensure that a good earth connection is made
between chassis, engine and cab.
SERVICE BULLETIN
PARTS LIST
Released Piece: Output Parts: Input Parts: -
**This Service Bulletin includes the control method and instructions to be applied in all
relevant vehicles in the field, regarding the problem of knob breakage in the emergency
exits used in TS45 vehicles.
CONTROL METHOD!!!
**Remove the white knob piece on the emergency exit.
To check that the piece is mounted on the appropriate surface, measure the step
difference indicated in the image with a caliper.
SERVICE BULLETIN
1) If the step difference between the two surfaces indicated in the image below is 3
mm, it means that the lock mechanism is mounted on the appropriate surface.
SERVICE BULLETIN
2) If the step difference between the two surfaces indicated in the image below is 1,5
mm, it means that the lock mechanism is mounted on the wrong surface.
**As mentioned in number 2, if the knob part is mounted to the wrong surface, follow
the instructions below.
SERVICE BULLETIN
TECHNICAL INSTRUCTIONS
1-Follow the instructions below;
a) Take the vehicle for service and turn off the engine.
b) Make sure you turn off the vehicle's breaker before starting the process.
SERVICE BULLETIN
2- There are 2 emergency exit mechanisms on the roof of the vehicle. Apply the replacement
procedures for both parts.
VEHICLE ROOF
SERVICE BULLETIN
3- Remove a total of 7 screws on the cover with a number 2 Phillips head drill.
4- After removing the screws, remove the cover.
SERVICE BULLETIN
5- Remove the bolts in the marked area on the lock mechanism using the same charged
screwdriver.
6- The nut on the rope is removed and the wire is removed from the mechanism.
SERVICE BULLETIN
7- Turn the mechanism over and remove the springs.
SERVICE BULLETIN
8- Turn the part to the appropriate surface and perform the assembly steps in the reverse direction
of the disassembly process.
SERVICE BULLETIN
**Follow the assembly instructions in reverse order of the disassembly instructions.
HAND TOOLS USED
1)
Cordless Screwdriver
2)
(Number 2) Star Bit
3)
Side Chisel
SERVICE BULLETIN
AFFECTED VEHICLES LIST
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
CHASSIS LIST
NLTEJXA94P1000349
NLTEJXA92P1000351
NLTEJXA94P1000352
NLTEJXA96P1000353
NLTEJXA98P1000354
NLTEJXA9XP1000355
NLTEJXA91P1000356
NLTEJXA93P1000357
NLTEJXA95P1000358
NLTEJXA97P1000359
NLTEJXA93P1000360
NLTEJXA95P1000361
NLTEJXA97P1000362
NLTEJXA99P1000363
NLTEJXA90P1000364
NLTEJXA92P1000365
NLTEJXA94P1000366
NLTEJXA96P1000367
NLTEJXA98P1000368
NLTEJXA9XP1000369
NLTEJXA96P1000370
NLTEJXA98P1000371
NLTEJXA9XP1000372
NLTEJXA91P1000373
NLTEJXA93P1000374
NLTEJXA95P1000375
NLTEJXA97P1000376
NLTEJXA99P1000377
NLTEJXA90P1000378
NLTEJXA92P1000379
NLTEJXA99P1000380
NLTEJXA90P1000381
NLTEJXA92P1000382
NLTEJXA94P1000383
NLTEJXA96P1000384
NLTEJXA98P1000385
NLTEJXA9XP1000386
NLTEJXA91P1000387
NLTEJXA93P1000388
NLTEJXA95P1000389
COUNTRY
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
SERVICE BULLETIN
NUMBER
CHASSIS LIST
41
NLTEJXA91P1000390
42
NLTEJXA93P1000391
43
NLTEJXA95P1000392
44
NLTEJXA97P1000393
45
NLTEJXA91P1000423
46
NLTEJXA99P1000394
47
NLTEJXA90P1000395
48
NLTEJXA92P1000396
49
NLTEJXA94P1000397
50
NLTEJXA96P1000398
51
NLTEJXA98P1000399
52
NLTEJXA90P1000400
53
NLTEJXA92P1000401
54
NLTEJXA94P1000402
55
NLTEJXA94P1000433
56
NLTEJXA96P1000434
57
NLTEJXA96P1000403
58
NLTEJXA98P1000404
59
NLTEJXA9XP1000405
60
NLTEJXA91P1000406
61
NLTEJXA93P1000407
62
NLTEJXA95P1000408
63
NLTEJXA97P1000409
64
NLTEJXA93P1000410
65
NLTEJXZZ9S1000005
66
NLTEJXA95P1000411
67
NLTEJXA97P1000412
68
NLTEJXA99P1000413
69
NLTEJXA90P1000414
70
NLTEJXA92P1000415
71
NLTEJXA94P1000416
72
NLTEJXA96P1000417
73
NLTEJXA94R1000418
74
NLTEJXA96R1000419
75
NLTEJXA92R1000420
76
NLTEJXA94R1000421
77
NLTEJXA96R1000422
78
NLTEJXZZ0S1000006
79
NLTEJXA9XR1000424
80
NLTEJXA91R1000425
COUNTRY
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
SERVICE BULLETIN
NUMBER
CHASSIS LIST
81
NLTEJXA93R1000426
82
NLTEJXA95R1000427
83
NLTEJXA97R1000428
84
NLTEJXA99R1000429
85
NLTEJXA95R1000430
86
NLTEJXA97R1000431
87
NLTEJXA99R1000432
88
NLTEJXZZXS1000014
89
NLTEJXZZ2S1000007
90
NLTEJXZZ4S1000008
91
NLTEJXZZ6S1000009
92
NLTEJXZZ2S1000010
93
NLTEJXZZ4S1000011
94
NLTEJXZZ6S1000012
95
NLTEJXA94R1000435
96
NLTEJXA96R1000436
97
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TSB/Document ID: TS45-SR-2503
Replacement Service Bulletin Number:
MFR Communication Date: 2025-06-11
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: UNKNOWN OR OTHER
MFR Component System: roof exit handle
MFR Component Subsystem:
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