NHTSA ID Number: 11018889
Manufacturer Communication Number: 25-BD-004H TSB
TSB/Document Date: 2025-06-03
Summary
Description: Certain Hyundai
vehicles with exterior white paint may exhibit peeling or bubbling on metal body panels: hood, fender(s), roof, door(s), quarter panel(s), and tailgate/trunk. The paint warranty coverage for affected vehicles has been extended to 10 years/unlimited miles from the date of original retail delivery or date of first use, and is valid for original and subsequent owners. The warranty extension does NOT apply to any vehicle that has ever been declared a total loss or sold for salvage by a financial institution or insurer, or has a branded or similar title under any state’s law.
GROUP
NUMBER
BODY
Technical Service Bulletin
SUBJECT:
DATE
25-BD-004H
MODEL(S)
MAY 2025
SEE BELOW
WHITE PAINT WARRANTY EXTENSION (Z05)
Description: Certain Hyundai
vehicles with exterior white paint may exhibit peeling or bubbling on metal
body panels: hood, fender(s), roof, door(s), quarter panel(s), and tailgate/trunk. The paint warranty
coverage for affected vehicles has been extended to 10 years/unlimited miles from the date of original
retail delivery or date of first use, and is valid for original and subsequent owners.
The warranty extension does NOT apply to any vehicle that has ever been declared a total loss or sold
for salvage by a financial institution or insurer, or has a branded or similar title under any state’s law.
Applicable Vehicles (Certain):
Model Year
Model
• 2015 – 2016MY
Elantra (UD)
• 2017 – 2018MY
Elantra (ADA)
• 2015 – 2019MY
Sonata (LFA)
• 2017 – 2018MY
Santa Fe Sport
(AN)
• 2019MY
Santa Fe (TMA)
• 2017 – 2021MY
Tucson (TL)
• 2021 – 2023MY
Santa Fe Hybrid![]()
(TM HEV)
• 2020 – 2023MY
Palisade (LX2)
Exterior Paint
Quartz White Pearl
(W8 or WW8)
Quartz White Pearl
(W8 or WW8)
Quartz White Pearl
(W8 or WW8)
Frost White Pearl
(SWP)
Quartz White Pearl
(W8 or WW8)
Dazzling White
(PDW)
Cream White
(WW2)
Cream White
(WW2)
Hyper White
(WC9)
Factory
Remarks
HMMA
VIN starts with 5NP
HMMA
VIN starts with 5NP
HMMA
VIN starts with 5NP
HMMA
VIN starts with 5NM
HMMA
VIN starts with 5NM
HMC
HMC
HMC
Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair
WHITE PAINT WARRANTY EXTENSION (Z05)
SUBJECT:
Warranty Information:
Model
Op. Code
Operation
Op. Time
Causal Part
Nature Cause
Code Code
Elantra (UD)
Elantra (ADA)
Sonata (LFA)
Santa Fe Sport
(AN)
Refer to
Refer to
WEBDCS for
WEBDCS for
applicable
paint
applicable
Santa Fe (TMA)
labor Op. codes description(s)
Tucson
(TL)
Refer to
Refer to parts
WEBDCS for
catalog for
current LTS for
affected part(s)
paint
A22
ZZ8
Santa Fe Hybrid![]()
(TM HEV)
Palisade (LX2)
NOTE 1: Submit one (1) claim in the ‘Warranty Claim Entry Screen’ using the published LTS paint
labor operations for the affected panel(s)/area(s).
When submitting the claim, please ensure that any of the following 3 keywords are included in the
‘3C’s or Comments’ sections: Z05, White, or Paint Extension.
Include operation code SUBLTR0F for 0.3 M/H along with additional $100 in sublet for
administrative support in coordinating activities with paint repair such as coordinating with paint shop
for setup/sublet of paint repairs, paperwork/invoicing completion, coordination rental car for customer.
Please note that paint matching and blending are covered.
Use sublet type “P1” for the paint claim.
NOTE 2: This TSB includes repair justification photos. Op times include VIN, mileage, and repair
justification photos as outlined in the Digital Documentation Policy.
NOTE 3: If a rental is needed, use the same repair order as the Warranty claim and submit as a
separate claim.
NOTE 4: If a part is found in need of replacement while performing this TSB and the affected part is
still under warranty, submit a separate claim using the same repair order. If the affected part is out of
warranty, submit a Prior Approval request for goodwill consideration prior to performing the work. This
claim must be submitted separately from #1.
NOTE 5: Standard Warranty Policy & Procedures apply.
NOTE 6: If the vehicle is outside of the extended term, please submit a Prior Approval (PA) request
for goodwill consideration prior to performing the work.
TSB #: 25-BD-004H
Page 2 of 7
SUBJECT:
WHITE PAINT WARRANTY EXTENSION (Z05)
Service Procedure:
DIGITAL DOCUMENTATION
This TSB includes Repair justification photos. Refer to the latest Warranty Digital
Documentation Policy for requirements.
i
Information
If the sublet body vendor discovers more panel(s) exhibiting peeling or bubbling beyond dealer's
original assessment, it is mandatory that the vendor take pictures of the additional panel(s)
exhibiting peeling or bubbling so the dealer can include them as part of its claim submission.
i
Information
The warranty extension does NOT apply to any vehicle that has ever been declared a total loss or
sold for salvage by a financial institution or insurer, or has a branded or similar title under any
state’s law.
Vehicle In
Paint
Inspection
Paint peeling/bubbling
Digital
Documentation
Verify that the paint condition is
covered under this warranty extension
Other paint conditions (see next page)
Photos of affected area(s)
and entire vehicle: hood,
front, roof, sides, and
tailgate/trunk
Vehicle Out
(excluded from warranty
extension)
Sublet to
Body/Paint Shop
for Repairs
i
Information
Peeling and/or bubbling of the white paint commonly occurs on the metal body panels: hood,
fender(s), roof, door(s), quarter panel(s), and tailgate/trunk.
Plastic body panels (bumpers, side moldings, fender/quarter panel garnishes, etc.) are NOT
affected by this issue. They should only be repainted if necessary for proper color matching and
blending.
Paint issues that do NOT match these conditions (e.g. rock chips, scratches, physical damage,
etc.) are NOT covered under this warranty extension.
TSB #: 25-BD-004H
Page 3 of 7
WHITE PAINT WARRANTY EXTENSION (Z05)
SUBJECT:
White Paint Repair Procedure
1.
Inspect the entire vehicle for paint
peeling/bubbling on the metal body panels:
hood, fender(s), roof, door(s), quarter panel(s),
and tailgate/trunk.
i
Information
Plastic body panels (bumpers, side
moldings, fender/quarter panel garnishes,
etc.) are NOT affected by this issue. They
should only be repainted if necessary for
proper color matching and blending.
i
Information
The warranty extension does NOT apply
to any vehicle that has ever been
declared a total loss or sold for salvage
by a financial institution or insurer, or has
a branded or similar title under any
state’s law.
TSB #: 25-BD-004H
Page 4 of 7
WHITE PAINT WARRANTY EXTENSION (Z05)
SUBJECT:
i
Information
Paint issues such as rock chips, scratches, bird droppings, sap/wax, aftermarket wraps,
collision damage, and/or customer-induced damage are excluded (
= NOT covered) by
the warranty extension.
Rock chips
Rock chips
Scratches
Door Edge
Scratches
Scratches
Bird Droppings
(Corrosion)
Dents
(Collision
Damage)
Physical
Damage
(Chips)
TSB #: 25-BD-004H
Page 5 of 7
SUBJECT:
2.
WHITE PAINT WARRANTY EXTENSION (Z05)
DIGITAL
DOCUMENTATION
Photo(s) of Problem Area(s)
Using STUI, take photos of the
affected panel(s)/area(s) exhibiting
peeling and/or bubbing of the white
paint with the last 6 digits of the VIN
and the date of repair on a piece of
paper. Also photograph the LH & RH
side, hood & roof, and front & rear
areas to document vehicle condition.
Upload the photos to STUI.
LH & RH Side
Hood & Roof
Front & Rear
TSB #: 25-BD-004H
Page 6 of 7
WHITE PAINT WARRANTY EXTENSION (Z05)
SUBJECT:
3.
Sublet the vehicle to a body/paint shop.
i
Information
Refer to Hyundai
Warranty Policy and
Procedures Manual, “Section 6.5:
Sublet Repair Record Requirements”
when sublet repairs are performed by a
body/paint shop to refinish the affected
area(s).
i
Information
Only repaint the affected area(s). The
surrounding body panel(s) should only be
repainted if it is necessary for proper
color matching and blending.
i
Information
If the sublet body vendor discovers more
panel(s) exhibiting peeling or bubbling
beyond the dealer's original assessment,
it is mandatory that the vendor take
pictures of the additional panel(s)
exhibiting peeling or bubbling so the
dealer can include them as part of its
claim submission.
TSB #: 25-BD-004H
Page 7 of 7
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TSB/Document ID: 25-BD-004H TSB
Replacement Service Bulletin Number:
MFR Communication Date: 2025-05-24
MFR Internal Campaign ID/Software Version: Z05
Communication Type: Warranty Program/Extension
NHTSA Components: UNKNOWN OR OTHER
MFR Component System:
MFR Component Subsystem:
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