NHTSA ID Number: 11018669
Manufacturer Communication Number: TS30-SR-2501
TSB/Document Date: 2025-05-30
Summary
TS30 MUX Units PIN Changing and Diode Checking Bulletin
SERVICE BULLETIN
Subject: TS30 Mux Units Pin Changing and
Diode Checking Bulletin
Bulletin Type: Service Campaign Recall
Bulletin No: TS30-SR-2501
PQR No: 500000007839
Rev No:00
Ref. No: 700004732
Vehicle Model: TS30
Flat Rate Time / Code: 120 min
Date of issue: 09.05.2025
Modify Before: 09.05.2026
What to do with off coming parts:
What to do with outstanding parts of previous
revision:
☒Scrap
☐Return
☐Use with additional parts
☐On consignment
☐No off coming parts
☐Scrap
☒Return
☐Use with additional parts
☐On consignment
☐No outstanding parts
Description of the modification:
This bulletin aims to check and solve Mux
06A033, 06A035 and 06A037 issues.
Bulletin Responsible: Bahadır Kaya, İbrahim Oğuz
Published & Approved By: Cemre Kılınç
SERVICE BULLETIN
SAFETY INSTRUCTIONS
1. Mechanical Requested Dress Code
WARNING:
➢ Dress properly to avoid personal injury and damage to the
vehicle
✓
✓
✓
✓
✓
Always wear protective clothing
Do not wear any worn or loose-fitting clothing
Remove jewelry before starting to work
In case of long hair, use hairnet
The illustration on the left shows some of the correct and
incorrect clothing
✓ Sharp edged items should be avoided in order not to
scratch vehicle (i.e. belts, watches, necklace)
2. Protect Seats when Mechanic Starts Working
✓ Seats, trimming, upholstery stuff and carpeting should be
protected with appropriate coverings.
3. Welding on the Chassis
a. Always disconnect the batteries (starting with the negative lead).
b. Disconnect the connectors of electrical and electronic equipment (electronic control
units, sensors and actuators) if they are less than 2 meters away from the chassis
part to be welded or the earth terminal of the welding equipment.
c. The earth terminal should never be attached to vehicle components such as engine,
axles and springs. Arcing on these parts is not permitted, because of the risk of
damage to bearings, springs, etc.
d. The earth terminal must make good contact and be placed as close as possible to
the part to be welded.
e. Plastic pipes, rubber parts and parabolic springs should be well protected against
welding spatter and temperatures higher than 70°.
f. The contact switch must not be in the accessory or contact position. The contact key
should be removed.
g. Reconnect in reversed order of disconnecting. Ensure that a good earth connection
is made between chassis, engine and cab.
SERVICE BULLETIN
1-) Open the right front luggage lid. Locate the MUX5-B 1.1 Which is numbered as 06A033.
SERVICE BULLETIN
2.) Step 1: Check the diode on the “P12V003-237” socket. If there is no diode on this pin, you should add the diode
that in the part list , as “Figure 1.1”.
If there is a diode, then check the diode polarity and make sure that this is good and working properly. If this diode
is damaged, replace it.
Step 2: Remove the cable on pin B15 in the P06A033-B socket on the front relay panel. Blind and insulate the
removed cable with electrical tape “Figure 1.1”
Step 3: Remove “P01V003-24” diode. Then join the cables “01K027-30-6” and “0A6033-0-5” each other. Use
solder for joining wires. Then make sure that there is a good joint and insulate joint with electrical tape.
The implementation must match the Figure 1.2.
Figure 1.1 Existing Diagram
SERVICE BULLETIN
Figure 1.2 - Implemented Diagram for Figure 1.1
SERVICE BULLETIN
3.) Remove the cable “08Y001-2” cable from front relay panel P06A033-B pin B16, cut the its terminal from wire
then crimp the new terminal “9402-158Y”. Connect this cable to P06A033-B pin “B24” in Figure 2.
Then check the diode on the “10V001” socket. If there is no diode on this pin, you should add the diode that in the
part list , as “Figure 2 ”.
If there is a diode, then check the diode polarity and make sure that this is good and working properly. If this diode
is damaged, replace it.
Figure -2- Moving B16 pin to B24
SERVICE BULLETIN
3-) Step 1: At front relay panel, remove the P12V003-4 diode and join the “02K003-30-1” cable and
“01K017-87a-1” cables eacher other. Use solder for joining wires. Then make sure that there is a good joint and
insulate joint with electrical tape.
Step 2: Find “P01A007-216-1A” socket from the front relay panel, remove the “RL-B+-4” cable from pin8 . Then
blind and insulate the removed cable with electrical tape.
Step 3: Remove “ 01K017-87a-1” cable from pin1 of “P01A007-216-1A” socket then connect it to pin8.
The implementation must match “Figure 3.2”
Figure-3.1- Existing Diagram
SERVICE BULLETIN
Figure 3.2-Implemented Diagram for Figure 3.1
SERVICE BULLETIN
4-) Open the rear relay panel lid. Locate the MUX5-B 2.1 Which is numbered as 06A037.
SERVICE BULLETIN
5.) Check the pin C21 on the P06A037-C socket on the rear relay panel. If there is no diode on this pin, you should
add the diode that in the part list as “Figure 4 ”.
If there is a diode, then check the diode polarity and make sure that this is good and working properly. If this diode
is damaged, replace it.
Figure-4-
SERVICE BULLETIN
6-) Open the front body panel and locate Mux 1.3 06A035.
Figure 5
7-) Remove the cable on pin C7 in the P06A035-C socket on the front body panel. Blind and insulate the removed
cable with electrical tape. (Figure-6-)
Figure-6-
SERVICE BULLETIN
INCLUDING PART LIST
PART NUMBER
9460-549
PART DESCRIPTION
CONN-MALE-2 WAYS-SEALED
9402-81Y
QTY
3
6
T-FEM-0,75-1,5 mm2
96200-6301-02Y
9431-22Y
6
3
DIODE, 10A10(10A)
9460-554
3
CONN-FEMALE-2 WAYSSEALED
9402-190Y
6
T-MALE-1,5 – 2,5 mm2
9402-158Y
1
T-FEM-0,5-1,0 mm2
96210-6200-02Y
6
SYMBOL
SERVICE BULLETIN
The program Links
ZR5 :
** TS04-LC3-000 software should be installed on vehicles with software starting with
TS02-LC3-…
https://content.temsa.com/sapcs?get&pVersion=0045&contRep=ZADNSPEKTEP07101&docId=0050568F7
25E1FE087DCF91ED61D04BC&accessMode=r&compId=TS04-LC3-000.zip
** TS05-LC3-000 software should be installed on vehicles with software starting with
TS03-LC3-…
https://content.temsa.com/sapcs?get&pVersion=0045&contRep=ZADNSPEKTEP07101&docId=0050568F7
25E1FE087DCF0494DCAC4BC&accessMode=r&compId=TS05-LC3-000.zip
Multiviu :
**TS02-MV-009 software should be installed on vehicles with software starting with
TS02-MV-…
https://content.temsa.com/sapcs?get&pVersion=0045&contRep=ZADNSPEKTEP07101&docId=0050568F72
5E1EEFBFE8994B08D484B9&accessMode=r&compId=TS02_MV_009.L2P.zip
**If the vehicle has TS00-MV3-000 or later, you don’t need to update Multiviu.
Important Note:
-The software mentioned above are up to date software. If there is previously published bullettin for these
vehicles, please refer to this bullettin and install these software.
-Before downloading the ZR5 software; you have to check, which program variant is installed on the
vehicle. If “TS02-LC3-…” is installed then you should download “TS04-LC3-000”.
If “TS03-LC3-…” is installed then you should download “TS05-LC3-000”
-To download ZR5 Kibes software, your computer must have Logicad3.014.2
-To be online for option page on ZR5 software, you can connect 1000Kbaud rate
-Please note option selections before installing ZR5 software. If the options are reset, after installing,
reselect the same options.
SERVICE BULLETIN
Uploading the up to date program(ZR5):
1- Park the vehicle to an area which is proper to work.
Remove
this cover
2- To install the ZR5 software, locate the KIBES socket next to the OBD socket by looking at the label on
the cover.
SERVICE BULLETIN
3- Connect one end of the KIBES cable to the CANanalyzer or Peak cable and the other end to the KIBES
diagnostic socket. Connect the CANanalyzer or Peak output to the computer. Make sure that the KIBES
dongle is inserted to your computer.
SERVICE BULLETIN
SERVICE BULLETIN
4- Install the ZR5 software on the vehicle as described in the images. Turn the ignition switch on. Do not
start the engine.
SERVICE BULLETIN
Hint: The software version must be selected correctly. The number shown in the picture may be
representative.
SERVICE BULLETIN
SERVICE BULLETIN
- Click "Preferences" to check the Baudrate and port. (for TS Coachs it is updated from
250k to 1000k)
SERVICE BULLETIN
4.2- Click on the instructions shown in order in the picture.
1.click here
2.click
here
3.click
here
4.3- If you get an error when you start loading of software, try CV flash download.
SERVICE BULLETIN
2.Then click here. Start arrow will be
green If the selected port is true.
1.click
here
SERVICE BULLETIN
Uploading the up to date program (Multiviu):
1-Park the vehicle to an area which is proper to work.
2-Connect your computer to the vehicle by using the CANalyzer interface. Plug the USB part into your
computer and connect your CAN cable to the 9 pinned OBD port with the D pin low and the C pin high.
D
C
SERVICE BULLETIN
3- Turn the ignition switch on. Do not start the engine.
4- Make sure that the KIBES dongle is inserted to your computer.
SERVICE BULLETIN
Select the “Open Project” selection and click “next”.
SERVICE BULLETIN
Make sure that
right program is
choosen.
SERVICE BULLETIN
6-Right click on Mulviu then click “Communication Settings” check the Port and Baudrate.
You can change port
here. Please make
sure correct port.
You can change
“Start Baudrate”
here
You can change
“Download
Baudrate” here
SERVICE BULLETIN
7-Then Right click on Mulviu, Download the logic side of the program.
SERVICE BULLETIN
8-Right click on Mulviu again then click “Archive Download”
SERVICE BULLETIN
9- You should find program in your workspace then double click the program.
SERVICE BULLETIN
SERVICE BULLETIN
10- Click on “MRT” then click “Open”.
Make sure you choose the right program here!
SERVICE BULLETIN
11- After the software is checked, click the “Build New Archive”, then click the “Archive Download”.
12-When a warning occurs, click OK, then wait for the program to be downloaded. Do not cut the
power off during the download process, this could cause the body controller to dysfunction .
LABOR BREAKDOWN
Application
Time
Removing Mux 1.1 B15, Checking or adding Flyback diode, Removing 3A
diode
Moving Mux 1.1 B16 pin to Mux 1.1 C3, checking or adding Flyback diode
15'
10’
Changing pinout of RL30 on the 01A007 Fuse Box and removing diode
25’
Checking or adding Flyback diode for Mux 2.1 C21
10’
Removing Mux 1.3 C7 Cable
10’
Installing ZR5 Kibes Program
5’
Installing Multiviu Program
5’
Archive Installing of Multiviu
40’
Total Labor Time
120’
SERVICE BULLETIN
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Otpa No
OA19045
OA19044
OA19043
OA19042
OA18953
OA18952
OA18951
OA18950
OA18949
OA18948
OA18947
OA18946
OA18909
OA18908
OA18907
OA18883
OA18882
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TSB/Document ID: TS30-SR-2501
Replacement Service Bulletin Number:
MFR Communication Date: 2025-05-28
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: UNKNOWN OR OTHER
MFR Component System:
MFR Component Subsystem:
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