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41 01 25_SERVICE ACTION: LEFT REAR SIDE PANEL WATER CHANNEL INSPECTION

SIB 41 01 25
SERVICE ACTION: LEFT REAR SIDE PANEL WATER CHANNEL
INSPECTION
☐

2025-02-25

THIS REPAIR IS MOBILE FRIENDLY

MODEL
E-Series

Model Description

Production Date

F74

2 Series Gran Coupe

January 9, 2025 – January 15, 2024

SITUATION
A crack may have formed in the upper left
corner of the trunk opening (circled in red),
where the quarter panel contacts the left
lower corner of the rear window and trunk
water channel.
Illustration of the inward-facing metal shows
the general location of the possible crack,
though the area to be checked in the
Procedure is on the “back side”/outwardfacing surface.
The PVC seam sealant applied to the water
channel may not sufficiently seal the channel
in the presence of the crack, resulting in a
small water leak into the trunks interior.

The green dots represent the location of
spot welds.

CORRECTION
1. Check the inner surface of the trunk metal/water channel for the presence of a crack or metal tear.
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41 01 25_SERVICE ACTION: LEFT REAR SIDE PANEL WATER CHANNEL INSPECTION

2. If a crack/tear is observed, pour water into the water channel and observe if water passes through
the crack/tear.
3. If water is observed passing through the crack/tear, rework the trunk corner and weld the
crack/tear, then perform localized painting.

PROCEDURE
1. Remove both panels highlighted in yellow
following the repair instructions listed in
ISTA/AIR 51 47 151.

2. Using a borescope camera, insert the
borescope head between both highlighted
panels.

3. Using the borescope camera, inspect the
area shown in the photo for a crack/tear
where the panel curves/bends (see photos).

If NO crack/tear is seen/found on
the panel, the vehicle can be
reassembled, and the campaign can
be closed

If A crack/tear is seen/found on the
panel, continue to step 4

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41 01 25_SERVICE ACTION: LEFT REAR SIDE PANEL WATER CHANNEL INSPECTION

Note: All three photos are showing
the outer side panel removed for
better visibility of the area
Note: Red line demonstrates where the
possible crack/tear would be located,
on the “outboard facing” surface of the
metal.

4. With the borescope head still held in the
cavity and pointing at the area in question
(photos in step 3), use a plastic squeeze
bottle filled with water to pour water onto the
PVC seam on top of the water channel (see
photo below).
Check the borescope display to see
whether water is entering the
vehicle through the crack/tear.

Submit a TSARA info only case
titled “F74 water channel
inspection” with photos of the
crack/tear and a video of water
entering/not entering the vehicle
through the crack/tear for further
instructions/procedures.

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41 01 25_SERVICE ACTION: LEFT REAR SIDE PANEL WATER CHANNEL INSPECTION

PARTS INFORMATION
To determine the part number(s) that applies to the specific vehicle being repaired, enter the VIN / Chassis
number into either ETK or AIR, this will consider the specific equipment and/or options that are fitted to the
vehicle.

Part Number

Description

Quantity

83 19 2 158 654

K5 body adhesive 50 mL

1 If needed

83 30 5 A78 8C6

Cartridge gun, 2-comp. 50 mL

1 If needed

83 42 2 457 337

Cavity protection spray 400 mL

1 If needed

83 42 5 A66 E25

BMW Group Seam Sealant (D2) 300 mL

1 If needed

Additionally, other materials and small parts that are not specified above, such as fluids, lubricants, one-time

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41 01 25_SERVICE ACTION: LEFT REAR SIDE PANEL WATER CHANNEL INSPECTION

use screws, nuts, and seals, which must be replaced or installed (according to the ISTA repair
instructions/ETK/AIR), are to be selected from the Electronic Parts Catalog, and/or other approved BMW
Group’s resources according to the respective vehicle type. Invoiced these items separately under the
Repair Code listed in this bulletin.

CLAIM INFORMATION
Reimbursement for this Service Action will be via normal claim entry utilizing the applicable work package
information below, and the Expanded Work Package information that applies.

Plusposition
(+)

Completion before the first vehicle delivery to a customer (New in-stock/No
in-service date), or the vehicle is already in the workshop for another
reason and/or repair, identified by the “(Plusposition)” reference in the
descriptions below.

Main work

The vehicle arrives for this Recall, no other Main work will be
performed/claimed during this workshop visit, identified by the “(Main
work)” reference in the descriptions below

Only one Main work flat rate labor operation code can be claimed per workshop visit.
Repair Code:

0041430200

F74 Check water channel on rear side panel and
rework if necessary

Below are the special flat rate labor operation code choices for this action.

Work Pkg (WP)

Labor Operation Description (Plus work)

Labor Allowance

#1

00 78 520

Check the rear left side panel for
cracks, using a leakage test and
adhesive bond (Plusposition)

10 FRU

00 78 017

Check the rear left side panel for
cracks, using a leakage test and
adhesive bond (Main work)

12 FRU

Or:

#2

And:
Sublet – Bulk Supply Materials (RO and Claim Comments Required)
Expanded WP A

Description (Associated work)

Sublet Allowance

Sublet Code 4

Reimbursement for the inspection repair-related bulk
supply materials (Do not use the BMW part numbers
for claim submission)

See the sublet
reimbursement
calculations below

Sublet reimbursement calculation for claiming the applicable inspection repair-related bulk supply materials
(BMW part numbers) is at the dealer net (DN) price for the full or proportional quantities used plus your
center’s handling.
Enter this material cost in subletCopyright
and itemize
the amount
onNorth
the repair
order Inc.
and in claim comment section.
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41 01 25_SERVICE ACTION: LEFT REAR SIDE PANEL WATER CHANNEL INSPECTION

Or:
Work Pkg (WP)

Labor Operation Description (Main work)

Labor Allowance

#3

00 78 519

Check rear left side panel for
cracks (Plusposition)

6 FRU

00 78 016

Check rear left side panel for
cracks (Main work)

7 FRU

Or:
#4

And:
Sublet - Water Channel Sheet Metal Repair and Paint Refinish (Third Party CCRC/Approved Auto
Body Shop)
Expanded WP B

Description (Associated work)

Sublet Allowance

Sublet Code 3

Left rear side panel water channel sheet metal repair
and paint refinish (Third-party sublet invoice)

See the sublet
reimbursement
calculations below

Note: Aftersales Area Manager (AAM) Field Authorization (FAS) is not required.
Invoice the water channel sheet metal repair and paint refinish work in sublet on the repair order at the
actual cost charged with no handling or markup. The sublet amount must also include any discounts or
allowances.
The appropriate charge for the necessary paint finish work procedure is determined by comparing the
charged amount against the corresponding amount that is based on your warranty rates.
Prior to performing the repair, calculate your center’s repair cost and then obtain outside repair estimate(s)
for price comparison purposes.
It is your center’s responsibility to review the repair cost estimate prior to the repair being
performed. This will help ensure that the amount requested for the paint finish work is consistent
with what is normally recognized as customary, fair, and reasonable. Also, it must not exceed the
scope of the repair work that is described in this bulletin.
Claim Repair Comments

Only reference the SIB number and the work package (Pkg) number performed in the RO technician
notes and the claim comments (For example: B41 01 25 WP 1, A), unless otherwise required by
State law.
Additionally, explain/itemize the claimed sublet amount.

FEEDBACK REGARDING THIS BULLETIN
Technical Feedback

To submit feedback for the technical topic of this bulletin: Submit your
feedback in the rating box at the top of this bulletin

Warranty Feedback

To submit feedback for the CLAIMS section of this bulletin: Submit an
IDS ticket to the Warranty Department, or use the chat available in the
Warranty Documentation Portal
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Parts Feedback

[AM1]US

41 01 25_SERVICE ACTION: LEFT REAR SIDE PANEL WATER CHANNEL INSPECTION

To submit feedback for the PARTS section of this bulletin: Submit an
IDS ticket to the Parts Department

part number

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