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NHTSA ID Number: 11014236

Manufacturer Communication Number: SC325_TSB

TSB/Document Date: 2025-02-12


Summary

TECHNICAL SERVICE BULLETIN: VOLUNTARY SERVICE CAMPAIGN: AEWP INSPECTION AND REPLACEMENT (SC325) - This bulletin provides information to inspect and, if necessary, replace the Auxiliary Electric Water Pump (AEWP), control harness wiring, and/or engine room junction box for coolant intrusion and/or corrosion on certain 2023MY Niro HybrideBay logo (HEV) and Plug-in HybrideBay logo (PHEV), 2023MY Sportage HEV/PHEV, and 2022-2023MY Sorento HEV/PHEV KiaeBay logo vehicles listed in this bulletin. The AEWP in the subject vehicles may crack internally and allow coolant to intrude into the AEWP circuitry. If coolant enters the AEWP circuitry, the Check Engine Light (CEL) may be illuminated with one or more DTCs listed on page 2. If the vehicle continues to be driven in this condition, the Active Air Flap (AAF) warning message can also activate, and coolant may eventually migrate through the wiring harness to the engine room junction block. This may result in a reduction of motive power and may cause the vehicle to release air pollutants which exceeds Federal and California standards. These standards were established to protect the public health and welfare from the dangers of air pollution.


Install the new control harness assembly (C) in
the reverse order of removal.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

KiaeBay logo America, Inc.

TSB: SC325 Multiple Models February 2025

Page 8 of 13
SUBJECT:

AEWP INSPECTION AND REPLACEMENT (SC325)

ATTENTION: THE PROOF OF CORRECTION CARD AND CAMPAIGN COMPLETION LABEL ARE
RESTRICTED ONLY TO DEALERS IN THE FOLLOWING STATES:
California, Connecticut, Delaware, Massachusetts, Maine, Maryland, New Jersey, New York, Oregon,
Pennsylvania, Rhode Island, Vermont, and Washington. See Parts Information below to order the Proof of
Correction Card and Campaign Completion Label from the PDC.
VEHICLE EMISSION RECALL - PROOF OF CORRECTION CARD
A Vehicle Emission Recall - Proof of Correction card must be filled out for all vehicles registered in California,
Connecticut, Delaware, Massachusetts, Maine, Maryland, New Jersey, New York, Oregon, Pennsylvania,
Rhode Island, Vermont, and Washington. Residents of these states, who own an affected vehicle, will be
required to possess a Vehicle Emission Recall - Proof of Correction card as evidence of voluntary service
campaign completion, when they apply for vehicle registration renewal.
WHAT TO DO WITH THE CARD:
The Vehicle Emission Recall - Proof of Correction card must be completed by the Dealership's Service Manager
using a permanent ink pen. A fine point pen is recommended. When filling in the information, copy the
information directly from the vehicle, not the repair order. ALL INFORMATION MUST BE PRINTED AND NEAT.
NOTE: DO NOT COMPLETE THE CARD UNLESS THE SERVICE CAMPAIGN WORK IS COMPLETED.
The copy of the card shown below indicates the areas to be filled in. Each area must be filled in. The completed
card should be given to the owner of the vehicle upon completion of the Campaign and placement of the
Campaign Completion Label outlined below…

SC325

SC325

FILLING OUT AND APPLYING THE CAMPAIGN COMPLETION LABEL (CA and S.177 STATES ONLY):
The dealer must fill in the Dealer Code and Date information fields on the Campaign Completion Label.
Once complete, affix the campaign completion label under the hood of the vehicle, as shown below.
CA and S.177 States Only: Apply SC325 Campaign

SC325

Completion Label onto the body in the area next to

Dealer Code:

the shock tower, as shown. NOTE: Be sure to clean

Date:

the mounting surface to ensure proper label
adhesion.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: SC325 Multiple Models February 2025

KiaeBay logo America, Inc.

UT160 SC325

Page 9 of 13

AEWP INSPECTION AND REPLACEMENT (SC325)

SUBJECT:

AFFECTED VEHICLE RANGE:
Model

Production Date Range

Sorento HEV, PHEV (MQ4 P/HEV)

March 02, 2022 – December 27, 2022

Sportage HEV, PHEV (NQ5 P/HEV)

March 02, 2022 – January 04, 2023

Niro HEV, PHEV (SG2 P/HEV)

June 21, 2022 – April 26, 2023

REQUIRED PART:
Model

Part Name

MQ4 HEV

NQ5 PHEV

Figure

Qty.

25160 2MHX1QQK

NQ5 HEV
MQ4 PHEV

Part Number

AEWP Assembly with
Extension Harness

SG2 (P)HEV

1

25160 2MHY1QQK
25100 08HB0QQK
91400 P4231QQK
91400 P4060QQK

MQ4 HEV

91400 P4061
91400 P4311
TBD
91400 P4080QQK

MQ4 PHEV

91400 P4261
91400 P4371
Control Harness

91400 CH020QQK

N/A

1

91400 CH050QQK

NQ5 HEV

91400 CH090
91400 CH100
91410 CH010

NQ5 PHEV

91410 CH040

SG2 HEV

91400 AT100QQK

SG2 PHEV

91400 AT130QQK

MQ4 (P)HEV

91959 P2200

NQ5 (P)HEV

PCB Block

SG2 (P)HEV
ALL

1

91959 AT010
Coolant (Concentrate)
Campaign
Completion Label

ALL

91959 P1200

UM022 CH271

N/A

1

UT160 SC325

1

UT161 SC325

1

Vehicle Emissions
Recall Proof of
Correction Card

Note: PCB Blocks and some configurations of Control Harness ARE NOT provided with QQK. Order those
parts by general part number** in case the part needs to be replaced. Mandatory Parts Return is required for
inspections resulting in ‘NG’ result. All claims are subject to Warranty review and chargeback.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

KiaeBay logo America, Inc.

TSB: SC325 Multiple Models February 2025

Page 10 of 13

AEWP INSPECTION AND REPLACEMENT (SC325)

SUBJECT:

WARRANTY INFORMATION:
N Code: N99 C Code: C99
Model

ALL

Claim

Causal

Type

P/N

R

25160
2MHX1

Qty.

0

Repair

Labor Op

Op

Replacement

Description

Code

Time

P/N

(SC325)
DTC Inspection (OK)

N/A

240222R0

HEV
MQ4

0

1
1.6

UM022 CH271

M/H

25160 2MHY1QQK

240222R1

PHEV

HEV

0.2
M/H

25160 2MHX1QQK

MQ4

NQ5

240222I0

Qty.

25160

(SC325)

2MHX1

DTC Inspection (NG)

R

0

NQ5

+ AEWP Connector

1
UM022 CH271

25160 2MHX1QQK
240222R2

1

Inspection (OK)

1.6

+ AEWP Replacement

M/H

UM022 CH271

25160 2MHY1QQK

240222R3

PHEV

1
UM022 CH271

SG2

25490

P/HEV

08HA0

240222R4

1.5
M/H

25100 08HB0QQK
1
UM022 CH271

25160 2MHX1QQK

1

(SC325)
DTC Inspection (NG)

MQ4

25160

HEV

2MHX1

0

91400 P4231QQK

+ AEWP Connector

or

Inspection (NG)

91400 P4060QQK

+ Control Harness
Inspection (OK)

240222R5

3.0
M/H

or

1

91400 P4061

+ AEWP Replacement

or

+ Control Harness

91400 P4311

Replacement
UM022 CH271

Continued on page 11.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: SC325 Multiple Models February 2025

KiaeBay logo America, Inc.

1

Page 11 of 13

AEWP INSPECTION AND REPLACEMENT (SC325)

SUBJECT:

WARRANTY INFORMATION:
N Code: N99 C Code: C99
Model

Claim

Causal

Type

P/N

Qty.

Repair

Labor Op

Op

Replacement

Description

Code

Time

123

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TSB/Document ID: SC325_TSB

Replacement Service Bulletin Number:

MFR Communication Date: 2025-02-07

MFR Internal Campaign ID/Software Version: SC325

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM

MFR Component System:

MFR Component Subsystem:


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