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NHTSA ID Number: 11011657

Manufacturer Communication Number: No. 222-20-2

TSB/Document Date: 2024-12-07


Summary

Technical information for a Complaint - Check Engine Error Message in Conjunction with Loss of Power or a Creaking Noise after Switching off the Engine. Includes MY17-21 Cayman, Cayman , Cayman GTS, and Cayman T


Service

Technical Information

222/20 ENU

2193

2

Complaint - Check Engine Error Message in Conjunction with Loss of Power or a Creaking
Noise after Switching off the Engine (222/20)
Change overview:
Release

Date

Change

0

03/09/2021

First publication

1

11/19/2024

Part-ID changed from 2190
to 2193
Component designation
changed from pressure
converter to boost
pressure control cycle
valve

Model Line:

Cayman (982)/Cayman S (982)/Cayman GTS (982)/Cayman T (982)

Model Year:

As of 2017 up to 2021

Equipment:

4-cylinder engines

Concerns:

Boost pressure control cycle valve

Information:

Customers complain about:

The Check Engine warning light coming on in conjunction with loss of power
A creaking noise after switching off the engine and when driving at low revs

One or more of the following fault memory entries are also stored in the engine electronics (DME) control
unit:



Date of
Introduction:

P0234 - Boost pressure control limit exceeded
P0299 - Boost pressure control deviation
P2262 - Boost pressure too low for tank ventilation

A Boost pressure control cycle valve with an external air cleaner has been installed during production
since December 10, 2020.

Action required: Remove old Boost pressure control cycle valve and install new Boost pressure control cycle valve with
external air cleaner.

AfterSales

Nov 19, 2024
Page 1 of 6

2

Service

Technical Information

ENU 222/20

2193

Installation
Position:

1

Installation position of Boost pressure control cycle valve
– Boost pressure control cycle valve (old)

Required tools
Tools:

V.A.G 1331A - Torque wrench, 6-50 Nm/4.5-37 ftlb.

Parts required
Parts Info:

Part No.
9A790662700
9A211008420

Nov 19, 2024
Page 2 of 6

Designation
– Location
 Boost pressure control cycle valve
Turbocharger
Air cleaner (complete)
Includes:
Hose
– Combination holder

AfterSales

Qty.
1 ea.
1 ea.

Service

Technical Information

222/20 ENU

2193

2

Preparatory work
Work Procedure: 1

2

Remove engine compartment lid, see  Workshop Manual '557819 Removing and installing engine
compartment lid'.
To remove air filter housing, see  Workshop Manual '242519 Removing and installing air filter
housing'.

Replacing Boost pressure control cycle valve
Work Procedure: 1

Remove old Boost pressure control cycle valve.
1.1

Disconnect vacuum hoses  Boost pressure control cycle valve -2- and  Boost pressure
control cycle valve -3- from the Boost pressure control cycle valve  Boost pressure control
cycle valve -1- one after the other.

1.2

Release and disconnect electric plug connection  Boost pressure control cycle valve -4on the Boost pressure control cycle valve  Boost pressure control cycle valve -1-.

1.3

Unscrew fastening screws  Boost pressure control cycle valve -5- on the Boost pressure
control cycle valve Boost pressure control cycle valve -1- and remove Boost pressure
control cycle valve.

Boost pressure control cycle valve
2

Prepare new Boost pressure control cycle valve for installing.
To do this, install air cleaner  Boost pressure control cycle valve (new) -2- as shown  Boost
pressure control cycle valve (new) on the Boost pressure control cycle valve  Boost pressure
control cycle valve (new) -1-.

AfterSales

Nov 19, 2024
Page 3 of 6

2

Service

Technical Information

ENU 222/20

2193

Item

Part No.

Designation

1

9A790662700

Boost pressure control cycle
valve

2

9A211008420

Air cleaner (complete)
Includes:
Hose
– Combination holder

Information
Use water as a lubricant to make installing easier if necessary.

Boost pressure control cycle valve (new)
3

Install new Boost pressure control cycle valve with external air cleaner.
3.1

Position new Boost pressure control cycle valve  Boost pressure control cycle valve for
turbocharger (new) -1- and install and tighten fastening screws  Boost pressure control
cycle valve for turbocharger (new) -5-.
Tightening torque 13 Nm (9.5 ftlb.)

3.2

Position and connect vacuum hoses  Boost pressure control cycle valve for turbocharger
(new) -2- and  Boost pressure control cycle valve for turbocharger (new) -3- on the Boost
pressure control cycle valve  Boost pressure control cycle valve for turbocharger (new) -1one after the other.
Information
Use water as a lubricant to make installing easier if necessary.

3.3

Nov 19, 2024
Page 4 of 6

Connect and lock electric plug connection  Boost pressure control cycle valve for
turbocharger (new) -4-.

AfterSales

Service

Technical Information
3.4

222/20 ENU

2193

2

Clip in combination holder  Boost pressure control cycle valve for turbocharger (new)
-6- on the vacuum hose  Boost pressure control cycle valve for turbocharger (new) -2underneath the anti-chafing tape.

Boost pressure control cycle valve
for turbocharger (new)
Information
Once installed, check the routing and position of the vacuum hoses with regard to the following points and
re-position them if necessary.

Sufficient distance from heat shields/fan housing/electric plug connection for high-pressure pump

Vacuum hoses are not strained

Concluding work
Work Procedure: 1

2

To install air filter housing, see  Workshop Manual '242519 Removing and installing air filter
housing'.
Install engine compartment lid, see  Workshop Manual '557819 Removing and installing engine
compartment lid'.

Invoicing
Invoicing:

For documentation and warranty invoicing, enter the labor operations, PQIS coding and part numbers
specified below in the warranty claim:

APOS

Labor operation

21934900

Reworking boost pressure control cycle valve

I No.

PCSS encryption:
Location (FES5)

21930

Cycle valve

Damage type (SA4)

2022

whining, whistling

AfterSales

Nov 19, 2024
Page 5 of 6

2

Service
2193

Parts Info:

References:

Technical Information

ENU 222/20

Part No.

Designation

Qty.

9A790662700

Boost pressure control cycle valve

1 ea.

9A211008420

Air cleaner (complete)

1 ea.

 Workshop Manual '242519 Removing and installing air cleaner housing'
 Workshop Manual '557819 Removing and installing engine compartment lid'

Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended PorscheeBay logo service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those PorscheeBay logo recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained PorscheeBay logo technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the PorscheeBay logo PIWIS diagnostic and testing device take precedence and, in the event of a
discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed.

© 2024 PorscheeBay logo Cars North America, Inc.

Nov 19, 2024
Page 6 of 6

AfterSales

1

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TSB/Document ID: No. 222-20-2

Replacement Service Bulletin Number:

MFR Communication Date: 2024-11-20

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE

MFR Component System:

MFR Component Subsystem:


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