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NHTSA ID Number: 11011571

Manufacturer Communication Number: No. 184-24

TSB/Document Date: 2024-12-06


Summary

Technical information for WRS7 - Checking Electric Machine on Front and Rear Axles and Replacing if necessary


Service

Technical Information

184/24 ENU

WRS7

9

WRS7 - Checking Electric Machine on Front and Rear Axles and Replacing if necessary
(Stop Delivery)
Vehicle Type:

Macan 4 (XAB)/Macan Turbo (XAB)

Model Year:

2024

Concerns:

Front electric machine or rear electric machine

Cause:

There is a possibility that the electric machine on the front or rear axle of the affected vehicles
does not meet the required specifications.

Action:

Checking electric machine on front and rear axles and replacing if necessary
Information
The inspection of the electric machine is only necessary for vehicles that are assigned to scope 3 to
scope 6. On vehicles with assigned scope 1 and scope 2, the corresponding electric machine must
be replaced at the front or rear (without prior inspection).

Affected
Vehicles:

Only vehicles assigned to the campaign (see also PCSS Vehicle Information).

AfterSales

Nov 15, 2024
Page 1 of 19

9

Service

Technical Information

ENU 184/24

WRS7

Installation
Position:

1
2

Installation position front electric machine and rear electric machine
– Front electric machine
– Rear electric machine

Required parts
Information
No parts are required for testing the front and rear electric machines.

Information
The part numbers of the required parts and materials for the respective vehicle can be seen in the
assigned scope. For an overview of the campaign scopes, see:  Technical Information 'Warranty
processing'.
For materials (lubricants) required for carrying out the action, see the corresponding Workshop Manual in
PCSS. These lubricants are usually available in the PorscheeBay logo Center.

Nov 15, 2024
Page 2 of 19

AfterSales

Service

Technical Information

184/24 ENU

WRS7

9

Required tools
Tools:

Required tools for testing the electric machine:

VAS 6748B - Endoscope inspection camera

Required tools for vehicles in which the front electric machine must be replaced:
































Torque wrench, 0.4-2 Nm (0.3-1.5 ftlb.), e.g., VAS 6253A - torque wrench, 0.4-2 Nm
(0.3-1.5 ftlb.)
Torque wrench, 2-10 Nm (1.5-7.5 ftlb.), e.g. V.A.G 1783 - torque wrench, 2-10 Nm (1.5-7.5
ftlb.)
Torque wrench, 6-50 Nm (4.5-37 ftlb.), e.g. V.A.G 1331A - torque wrench, 6-50 Nm (4.5-37
ftlb.)
Torque wrench, 40-200 Nm (30-148 ftlb.) e.g., V.A.G 1332A - torque wrench, 40-200 Nm
(30-148 ftlb.)
V.A.G 1601 - Torque Wrench 150–800 Nm (111–592 ftlb.)
Battery charger with a current rating of at least 90 A, e.g. VAS 5908 - battery charger 90 A
P90999 - PIWIS Tester 4
VAS 6266A - Wheel fitting trolley
VAS 6935 - Pole terminal puller
VAS 6558A - High-voltage measuring module
VAS 6558A/45 - High-voltage measurement adapter
VAS 6558A/46 - High-voltage measurement adapter
VAS 6558/10-1A - High-voltage test adapter
VAS 6558/10-2 - High-voltage test adapter
T40262 - Locking cap
VAS 6558A/27 - Set of Kelvin clamps and test probes
P90009 - Puller
VAS 6931/1 - Support device
VAS 6931A - Transmission and gearbox jack
VAS 251 809 - Ball joint press-out tool
VAS 251 809/2 - Puller
VAS 6832 - Master Gear unit elevating platform
VAS 6832/8 - Universal assembly tool
T10501 - Socket insert XZN 10
3094 - Hose clamp
VAS 531 011 - Cooling system service equipment
T40498 - Fixing device
VAS 501 027 - Bracket
VAS 6100 - Workshop crane
VAS 501 023 - Lifting equipment
VAS 6095A - Engine and transmission support
VAS 6918 - Quick-clamping unit
VAS 6826 - Steering wheel balance

AfterSales

Nov 15, 2024
Page 3 of 19

9

Service

Technical Information

ENU 184/24

WRS7

Required tools for vehicles in which the rear electric machine must be replaced:

Torque wrench, 2-10 Nm (1.5-7.5 ftlb.), e.g. V.A.G 1783 - torque wrench, 2-10 Nm (1.5-7.5
ftlb.)

Torque wrench, 6-50 Nm (4.5-37 ftlb.), e.g. V.A.G 1331A - torque wrench, 6-50 Nm (4.5-37
ftlb.)
Torque wrench, 40-200 Nm (30-148 ftlb.) e.g., V.A.G 1332A - torque wrench, 40-200 Nm
(30-148 ftlb.)
Battery charger with a current rating of at least 90 A, e.g. VAS 5908 - battery charger 90 A
P90999 - PIWIS Tester 4
VAS 6266A - Wheel fitting trolley
VAS 6558A - High-voltage measuring module
VAS 6558A/45 - High-voltage measurement adapter
VAS 6558A/46 - High-voltage measurement adapter
VAS 6558/10-1A - High-voltage test adapter
VAS 6558/10-2 - High-voltage test adapter
T40262 - Locking cap
VAS 6558A/27 - Set of Kelvin clamps and test probes
VAS 6931/1 - Support device
VAS 6931A - Transmission and gearbox jack
T10337 - Transmission bracket
VAS 531 011 - Cooling system service equipment
VAS 6832 - Master Gear unit elevating platform
VAS 6832/8 - Universal assembly tool
3093 - Hose clamp
VAS 6122 - Engine plug set
VAS 6095A/1-23 - Engine bracket
VAS 6100 - Workshop crane
VW309A - Retainer plate
VAS 6095A - Engine and transmission support
P90009 - Puller
VAS 6918 - Quick-clamping unit
VAS 6826 - Steering wheel balance


























Check front electric machine (only for vehicles assigned to Scope 5)
Work Procedure: 1

Remove front cover.
 Technical Information '51921900 Removing and installing front cover'

Information
The welded marking is located on the front housing of the electric machine. This consists of
a QR code and a combi-nation of letters and numbers. When creating the photo, it must be
ensured that the combination of letters and numbers is easily recognizable.

Nov 15, 2024
Page 4 of 19

AfterSales

Service

Technical Information
2

184/24 ENU

WRS7

9

Locate welded marking Check welded marking on
front electric machine housing -Circle- on the front
electric machine housing and create a photo of the
welded marking using an VAS 6748B - endoscope.
Make sure that the numbers and characters are
easily recognizable.

Front electric machine

Check welded marking on front electric machine housing
3

Then send the photo together with the VIN of the affected vehicle and the following text via PRMS
Warranty>Campaigns ticket to PCNA_Warranty_Support. Further procedure according to the PRMS
ticket feedback.

AfterSales

Nov 15, 2024
Page 5 of 19

9

Service

Technical Information

ENU 184/24

WRS7

Short problem description: WRS7 V3718 Inspection of welded marking for electric machine
Dear Sir or Madam, please check the following welding dates:
Vehicle identification number (VIN):
Photo of the front electric machine welding label:
4

Assess feedback from PRMS ticket:
Assessment
( )

The front electric machine complies with the
required specifications.

Action
Check OK.
Continue with Step  5
Invoicing: Scope 5.

(✗)

The front electric machine does not meet the
required specifications.

Inspection not OK.
Replace front electric machine.
Continue with  Technical Information
'51921900 replacement of front electric
machine'.
Invoicing: Scope 6.

5

Install front cover.
 Technical Information '51921900 Removing and installing front cover'

Check rear electric machine (only for vehicles assigned to Scope 3)
Work Procedure: 1

Remove the rear cover.
 Technical Information '519419 Removing and installing rear cover'

Information
The welded marking is located on the rear housing of the
electric machine. This consists of a QR code and a combination of letters and numbers. When creating the photo,
it must be ensured that the combination of letters and
numbers is easily recognizable.
2

Nov 15, 2024
Page 6 of 19

Locate welded marking  Check welded marking
on rear electric machine housing -Circle- on rear
electric machine housing and use VAS 6748B endoscope inspection camera to create a photo
of the welded marking, making sure that the numbers
and characters are easily recognizable.

AfterSales

Rear electric motor

Service

Technical Information

184/24 ENU

WRS7

9

Check welded marking on rear electric machine housing
3

Then send the photo together with the VIN of the affected vehicle and the following text via PRMS
Warranty>Campaigns ticket to PCNA_Warranty_Support. Further procedure according to the PRMS
ticket feedback.
Short problem decription: WRS7 V3718 Inspection of welded marking for electric machine
Dear Sir or Madam, please check the following welding dates:
Vehicle identification number (VIN):
Photo of the rear electric machine welding label:

4

Assess feedback from PRMS ticket:
Assessment
( )

The rear electric machine meets the required
specifications.

Action
Check OK.
Continue with Step  5
Invoicing: Scope 3.

(✗)

The rear electric machine does not meet the
required specifications.

Inspection not OK.
Replace rear electric machine.
Continue with  Technical Information
'519419 replacing rear electric machine'.
Invoicing: Scope 4.

AfterSales

Nov 15, 2024
Page 7 of 19

9

Service

Technical Information

ENU 184/24

WRS7
5

Installing rear cover.
 Technical Information '519419 Removing and installing rear cover'

Replace electric machine at the front (only for vehicles assigned to scope 1 or with out-of-spec result
after scope 6 inspection)
Work Procedure: 1

Remove previous front electric machine and install new front electric machine.
 Technical Information '934919 Remove and install the front axle module'

Information
Always make sure that the power supply on the vehicle is not interrupted while working with the PorscheeBay logo
System Tester. A battery charger with a current rating of at least 90 A must be connected to the vehicle
battery.
The PorscheeBay logo System Tester instructions take precedence and in the event of a discrepancy, these are the
instructions that must be followed. Deviations may occur with later software versions.
The procedure described here has been structured in general terms; different or additional text may be
displayed in the PorscheeBay logo System Tester.
2

Program new front electric machine.
2.1

Nov 15, 2024
Page 8 of 19

P90999 - PIWIS Tester 4 must be connected to the vehicle before starting it. Establish
readiness for operation in the vehicle.

AfterSales

Service

Technical Information

184/24 ENU

2.2

Position the original remote control in the
emergency start tray.

2.3

Select the vehicle type if necessary.

2.4

In the overview.

2.5

The P90999 - PIWIS tester 4 starts the
vehicle composite test. A new electric spare
part/control unit is detected.

2.6

The P90999 - PIWIS Tester 4 specifies the
further procedure.

2.7

Follow the P90999 - PIWIS Tester 4
instructions in menu.

2.8

Back to the Overview.

2.9

Read out all fault memories process and
delete existing faults if necessary.

2.10

Exit the diagnostic application.

WRS7

9

Original handheld transmitter in
emergency start tray

3

Reset rotor position.
 Technical Information '933155 Replacing front high-voltage pulse inverter'

4

123

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TSB/Document ID: No. 184-24

Replacement Service Bulletin Number:

MFR Communication Date: 2024-11-16

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: POWER TRAIN

MFR Component System:

MFR Component Subsystem:


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