NHTSA ID Number: 11010923
Manufacturer Communication Number: 09-128-24R
TSB/Document Date: 2024-12-02
Summary
"This bulletin announces availability of new reprograming files for the Engine Control Module (ECM) developed to remedy the following DTCs: • P0016: Crankshaft Position - Camshaft Position Correlation Bank 1 Sensor A • P0017: Crankshaft Position - Camshaft Position Correlation Bank 1 Sensor B • P0018: Crankshaft Position - Camshaft Position Correlation Bank 2 Sensor A • P0019: Crankshaft Position - Camshaft Position Correlation Bank 2 Sensor B • P2404: Evap System Leak Detection Pump Sense Circuit Range/Performance • P0011: “A” Camshaft Position - Timing Over-Advanced or System Performance Bank 1 • P0012: “A” Camshaft Position - Timing Over-Advanced or System Performance Bank 2 • U0100: Lost Communication with ECM/PCM “A”"
ATTENTION:
GENERAL MANAGER
q
PARTS MANAGER
q
CLAIMS PERSONNEL
q
IMPORTANT - All
Service Personnel
Should Read and
Initial in the boxes
provided, right.
SERVICE MANAGER
q
© 2024 Subaru
of America, Inc. All rights reserved.
SERVICE BULLETIN
APPLICABILITY:
2022-24MY BRZ
SUBJECT:
DTCs P2404, P0016-19, P0021,
& U0100 Diagnostic Procedures
NUMBER: 09-128-24R
DATE: 10/08/24
REVISED: 11/14/24
INTRODUCTION:
This bulletin announces availability of new reprograming files for the Engine Control Module (ECM)
developed to remedy the following DTCs:
•
P0016: Crankshaft Position - Camshaft Position Correlation Bank 1 Sensor A
•
P0017: Crankshaft Position - Camshaft Position Correlation Bank 1 Sensor B
•
P0018: Crankshaft Position - Camshaft Position Correlation Bank 2 Sensor A
•
P0019: Crankshaft Position - Camshaft Position Correlation Bank 2 Sensor B
•
P2404: Evap System Leak Detection Pump Sense Circuit Range/Performance
•
P0011: “A” Camshaft Position - Timing Over-Advanced or System Performance Bank 1
•
P0012: “A” Camshaft Position - Timing Over-Advanced or System Performance Bank 2
•
U0100: Lost Communication with ECM/PCM “A”
These new files contain the following enhancements:
•
Enhanced logic for the self-diagnosis program of the ECM and to optimize stabilization of
fuel pressure.
•
Optimized fuel trim providing stabilized engine combustion during Exhaust Gas Recirculation
(EGR) valve operation.
•
Enhanced logic to prevent the ELCM pump from seizing.
•
Self-shutdown logic for the starter motor relay program, eliminating the possibility frozen
relay contacts.
CAUTION: VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD
RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS.
Subaru
Service Bulletins are intended for use by professional technicians ONLY. They
are written to inform those technicians of conditions that may occur in some vehicles,
or to provide information that could assist in the proper servicing of the vehicle. Properly
trained technicians have the equipment, tools, safety instructions, and know-how to
do the job correctly and safely. If a condition is described, DO NOT assume that this
Service Bulletin applies to your vehicle, or that your vehicle will have that condition.
Subaru
of America, Inc. is
ISO 14001 Compliant
ISO 14001 is the international
standard for
excellence in Environmental Management
Systems. Please recycle or dispose of
automotive products in a manner that is friendly
to our environment and in accordance with all
local, state and federal laws and regulations.
Continued...
Bulletin Number: 09-128-24R; Revised: 11/14/24
Page 1 of 15
PFC FILE INFORMATION:
Model
Model Year
File Description
Old Part Number
New CID/ROMID
AT
22765AR283.pfc
22765AR280
22765AR281
22765AR282
ZF2L500D00G
MT
22765AR293.pfc
22765AR290
22765AR291
22765AR292
ZF2L500C00G
AT
22765AT543.pfc
22765AT540
22765AT541
22765AT542
ZF2M500D00G
MT
22765AT553.pfc
22765AT550
22765AT551
22765AT552
ZF2M500C00G
AT
22765AU492.pfc
22765AU490
22765AU491
ZF2P300D00G
MT
22765AU502.pfc
22765AU500
22765AU501
ZF2P300C00G
2022MY
BRZ
2023MY
2024
The files listed above can be found on SSM5-R
SERVICE PROCEDURE INFORMATION:
Perform a DTC scan. Refer to the table below for the next course of action.
DTC
Course of Action
P0016-19
Proceed to SECTION A
P2404
Proceed to SECTION B
U0100
Proceed to SECTION C
P0011-12
Connect the vehicle to a recommended power supply. See APPENDIX A for additional information regarding
power supply. Reprogram the ECM following the normal SSM5-R procedure. Detailed information regarding
the SSM5-R reprograming procedures can be found in TSB 14-28-21R.
SECTION A - DTC P0016-19 SERVICE PROCEDURE INFORMATION:
(*1) IMPORTANT: Use the following instructions to perform and read the OBD MODE test results.
This procedure will be required when performing the diagnostic steps outlined below.
Continued...
Bulletin Number: 09-128-24R; Revised: 11/14/24
Page 2 of 15
Read the following data monitor values:
1. MID - $35 TID - $8B
2. MID - $35 TID - $8C
3. MID - $35 TID - $8D
4. MID - $35 TID - $8E
5. MID - $36 TID - $8B
6. MID - $36 TID - $8C
7. MID - $36 TID - $8D
8. MID - $36 TID - $8E
STEP 1: Confirm DTCs P0016, P0017, P0018, or P0019 displayed in the ECM fault memory.
STEP 2: Review the battery charging information supplied in APPENDIX A. Reprogram the ECM following the
normal SSM5-R procedure. Detailed information regarding the SSM5-R reprograming procedures can
be found in TSB 14-28-21R.
STEP 3: Start the vehicle and allow to idle. Using the SSM, read the value the following four data monitor items
(ALWAYS Save SSM Data):
1. VVT Initial Position Learning Value #1
2. VVT Initial Position Learning Value #2
3. VVT EX Initial Position Learning Value #1
4. VVT EX Initial Position Learning Value #2
Continued...
Bulletin Number: 09-128-24R; Revised: 11/14/24
Page 3 of 15
Are all of the data monitor item values within the acceptable range listed in the table above?
YES - proceed to STEP 5.
NO - proceed to STEP 4.
STEP 4: Perform the procedures outlined in “#7 INSPECTION MODE N” and “#11
INSPECTION MODE T”. Then re-check the threshold values in STEP 3 along with the OBD MODE
test results (*1)
“#7 INSPECTION MODE N” procedure.
Using the applicable Service Manual, refer to: DIAGNOSTICS > ENGINE> Inspection Mode> #7
DRIVE CYCLE N
A. Confirm the battery voltage is 12 Volts or more and the fuel tank is at least half full.
B. Using SSM, clear the fault memory. Prepare the SSM to be kept in the vehicle during the
following road test.
C. With gear selector in the park position (neutral for MT models), idle the engine at
approximately 2500 rpm for 40 seconds or more.
D. Move the gear selector into the drive position (appropriate gear range for MT models.
Accelerate the vehicle to 31 mph or more.
E. When the vehicle speed is 31 mph or more, release the accelerator pedal and brake pedal
(and clutch for MT models) and allow the vehicle to decelerate without any gear shift
changes. Maintain the engine speed between 2500 rpm to 1900 rpm for 5 seconds during this
deceleration.
NOTE: Depending on road conditions, an appropriate gear might have to be selected to maintain the
desired engine speed. The vehicle speed is not important as long as the engine speed is within range
during the declaration.
F. In a suitable area, safely bring the vehicle full stop and allow it to idle for 5 minutes.
“#7 INSPECTION MODE N” procedure is complete. Proceed to “#11 INSPECTION MODE T”
procedure.
“#11 INSPECTION MODE T” procedure.
Using the applicable Service Manual, refer to: DIAGNOSTICS > ENGINE> Inspection Mode > #11
INSPECTION MODE T
A. Confirm the battery voltage is 12 Volts or more the fuel is at least half full.
B. Start the engine.
C. Allow the engine to idle for at least 3 minutes.
Continued...
Bulletin Number: 09-128-24R; Revised: 11/14/24
Page 4 of 15
D. Accelerate the vehicle speed to approximately 37 mph.
E. While maintaining approximately 37 mph, cycle the accelerator from a 0% to 20% opening
angle. Try to keep these cycles within 5 second intervals. Maintain this driving pattern for 20
minutes or more.
NOTE: It is acceptable to stop the vehicle if needed depending on road/traffic conditions during this
driving pattern.
F. Release the accelerator pedal and brake pedal (and clutch for MT models) and allow the
vehicle to decelerate with any gear shift changes.
G. In a suitable area, safely bring the vehicle full stop and turn off the engine.
“#11 INSPECTION MODE T” procedure is complete.
Read the threshold values from STEP 3 (pictured below) and the OBD MODE test results (*1)
Are all of the data monitor item values within the acceptable range listed in the table below? Are the
threshold values between -1000 to + 1000?
YES - The procedure is FINISHED.
NO - Repeat STEP 4 ONE TIME ONLY and if the result answer is still “NO”, proceed to STEP 6.
STEP 5: Perform the “#7 INSPECTION MODE N” and “#11 INSPECTION MODE T” procedure.
“#7 INSPECTION MODE N” procedure.
Using the applicable Service Manual, refer to: DIAGNOSTICS > ENGINE> Inspection Mode > #7
INSPECTION MODE N
A. Confirm the battery voltage is 12 Volts or more the fuel is at least half full.
B. Using SSM, clear the fault memory. Prepare the SSM to be kept in the vehicle during the
following road test.
C. With gear selector in the park position, idle the engine at approximately 2500 rpm for 40
seconds or more.
Continued...
Bulletin Number: 09-128-24R; Revised: 11/14/24
Page 5 of 15
D. Move the gear selector into the drive position. Accelerate the vehicle to 31 mph or more.
E. When the vehicle speed is 31 mph or more, release the accelerator pedal and brake pedal, allow
the vehicle to decelerate without any gear shift changes. Maintain the engine speed between 2500
rpm to 1900 rpm for 5 seconds during this deceleration.
NOTE: Depending on road conditions, an appropriate gear might have to be selected to maintain the
desired engine speed. The vehicle speed does is not important as long as the engine speed is within range
during the declaration.
F. In a suitable area, safely bring the vehicle full stop and allow it to idle for 5 minutes.
“#7 INSPECTION MODE N” procedure is complete. Proceed to “#11 INSPECTION MODE T”
procedure.
“#11 INSPECTION MODE T” procedure.
Using the applicable Service Manual, refer to: DIAGNOSTICS > ENGINE> Inspection Mode > #11
INSPECTION MODE T
G. Confirm the battery voltage is 12 Volts or more the fuel is at least half full.
H. Start the engine.
I. Allow the engine to idle for at least 3 minutes.
J. Accelerate the vehicle speed to approximately 37 mph.
K. While maintaining approximately 37 mph, cycle the accelerator from a 0% to 20% opening
angle. Try to keep these cycles within 5 second intervals. Maintain this driving pattern for 20
minutes or more.
NOTE: It is acceptable to stop the vehicle if needed depending on road/traffic conditions during this
driving pattern.
L. Release the accelerator pedal and brake pedal (and clutch for MT models) and allow the vehicle
to decelerate with any gear shift changes.
M. In a suitable area, safely bring the vehicle full stop and turn off the engine.
“#11 INSPECTION MODE T” procedure is complete.
N. Using SSM, select Diagnosis > Each System > Engine > DTC > Readiness Code
Continued...
Bulletin Number: 09-128-24R; Revised: 11/14/24
Page 6 of 15
O. Read the readiness codes for P0016, P0017, P0018, P0019, P000A, P000B, P000C, and P000D.
Confirm the self-diagnosis is complete and that the codes are not pending.
P. Check the DTC and data monitor threshold values. Using SSM, select Diagnosis > Select
Vehicle > OBD System – Each System > ECM-EngineControl > OBD MODE test results (*1)
Are there NO DTCs present and the threshold values between -1000 to + 1000?
YES - The procedure is FINISHED.
NO - Proceed to STEP 6
STEP 6: Inspect the engine oil level and condition.
IMPORTANT: If the engine oil and filter were replaced prior to diagnosis, there is no need for
inspection. Proceed to STEP: 7.
Is there any abnormal condition or inappropriate oil level??
YES - Perform the engine oil and filter change. Repeat STEP 4 or STEP 5, then continue
diagnosis.
NO – Proceed to STEP 7
STEP 7: Performed the outlined timing chain inspection outlined below:
IMPORTANT: If the timing chain was replaced prior to diagnosis, there is no need to perform
the inspection. Proceed to STEP 8.
A. Using SSM, clear the fault memory.
B. Switch the ignition to the “OFF” position.
C. Disconnect the oil control solenoid valve connector on the bank with associated DTC.
D. Switch the ignition switch to the “ON” position.
Continued...
Bulletin Number: 09-128-24R; Revised: 11/14/24
Page 7 of 15
E. Using SSM and the engine not running, read the “VVTAdvance Angle Value” data monitor
value.
F. Start the engine and read the “VVTAdvance Angle Value” data monitor value for a duration of
10 seconds.
G. Switch the ignition to the “OFF” position.
Is the “VVTAdvance Angle Value” data monitor value out of -10 degrees to +10 degrees?
YES - Adjust and / repair the timing chain as needed. Repeat STEP 4 and STEP 5, then continue
diagnosis.
NO - Proceed to STEP 8.
STEP 8: Perform a visual inspection of the engine harness and the connectors specified below for any
physical damage.
IMPORTANT: If the engine harness was replaced prior to diagnosis, there is no need to perform
the inspection. Proceed to STEP 9.
Connectors:
•
•
Oil Control Solenoid
•
CAM Position Sensor
•
Crank Position Sensor
Was there any damage found?
YES - Repair the damaged harness and / or connector. Repeat STEP 4 and STEP 5, then continue
diagnosis.
NO – Proceed to STEP 9.
STEP 9: Perform the following Ohm tests:
A. Switch the ignition to the “OFF” position.
B. Disconnect the ECM and the Crank Position Sensor. Disconnect the Oil Control Valve and
Cam Position Sensor associated with the DTC.
C. Measure the resistance between the following connectors specified in the tables below and
record the results:
P0016
Right Intake Oil Control Solenoid
ECM
BRZ
Right Intake Camshaft Position
Sensor
Solenoid
Crankshaft Position Sensor
Sensor
Sensor
Connector
Connector
Connector
Connector
Connector
Connector
E53
99
E105
2
E53
78
E61
2
E53
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TSB/Document ID: 09-128-24R
Replacement Service Bulletin Number:
MFR Communication Date: 2024-11-14
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL/PROPULSION SYSTEM
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