NHTSA ID Number: 11010757
Manufacturer Communication Number: B160224
TSB/Document Date: 2024-11-25
Summary
There may be a restriction in the low-pressure fuel line at the tank flange for the in-tank delivery pump (lowpressure pump). As a result, the required fuel flow volume is not available. If there is an insufficient supply offuel (even if only for a very brief period), the high-pressure pump might suffer preliminary damage. Inaddition, in the event of a fault, there might be a power reduction or “jerking” motions while driving.
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- Restores fuel economy
- Stabilizes ethanol
- Maximizes horsepower
- Improves responsiveness
- For use in both gasoline and diesel engines
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TSB/Document ID: B160224
Replacement Service Bulletin Number:
MFR Communication Date: 2024-11-15
MFR Internal Campaign ID/Software Version: 0016870200
Communication Type: Service Campaign
NHTSA Components: FUEL/PROPULSION SYSTEM
MFR Component System:
MFR Component Subsystem:
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11/18/24, 5:48 AM
16 02 24_DELIVERY STOP: REPLACE THE LOW AND HIGH PRESSURE FUEL PUMP
SIB 16 02 24
DELIVERY STOP: REPLACE THE LOW AND HIGH PRESSURE FUEL
PUMP
2024-11-15
This Service Information Bulletin (Revision 1) replaces SI B16 02 24 dated July 2024.
What’s New:
Part number Correction
☐
THIS REPAIR IS MOBILE FRIENDLY
Please perform the procedure outlined in this Service Information on all affected vehicles before customer
delivery. In the event the customer has already taken delivery of the vehicle, please perform the procedure
the next time the vehicle is in the shop if the campaigns have a status of remedy available. Otherwise,
please release the vehicle.
MODEL
E-Series
G60
G70
Model Description
5 Series Sedan
7 Series Sedan
Production Date
June 12, 2024
June 12, 2024 – June 19, 2024
AFFECTED VEHICLES
Vehicles which require this campaign to be completed will show it as “Open” when checked either in AIR,
AWP, Campaign Summary or Warranty Vehicle Inquiry.
Please make sure you check your dealer inventory as soon as possible. As of July 13, 2024, you can see a
list of affected vehicles in Inventory Campaign Details (ICD) under ROSS.
SITUATION
There may be a restriction in the low-pressure fuel line at the tank flange for the in-tank delivery pump (low
pressure pump). As a result, the required fuel flow volume is not available. If there is an insufficient supply of
fuel (even if only for a very brief period), the high-pressure pump might suffer preliminary damage. In
addition, in the event of a fault, there might be a power reduction or “jerking” motions while driving.
CAUSE
The flange lid on the supply unit might have a reduced cross-section for connecting the fuel feed line.
PROCEDURE
Replace the in-tank delivery unit and the high-pressure pump.
Follow Repair Instruction:
16 14 090 Removing and installing/replacing the supply unit, and
13 51 017 Removing and installing the high-pressure pump
PARTS INFORMATION
Use and invoice the applicable part numbers listed below.
G60 (5 Series)
Part Number
16 11 5 A2A C81
16 11 7 476 100
Description
Supply unit
O-ring
Quantity
1
1
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of North America, Inc.
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11/18/24, 5:48 AM
13 51 7 934 496
13 53 8 489 570
13 51 7 632 572
11 12 9 847 198
16 02 24_DELIVERY STOP: REPLACE THE LOW AND HIGH PRESSURE FUEL PUMP
High-pressure pump
High-pressure line
Torx socket with washer
Profile seal
1
1
2
1
Or:
G70 (7 Series)
Part Number
16 11 5 A06 486
16 11 7 476 100
13 51 7 934 496
51 71 1 696 566
13 51 7 632 572
11 12 9 847 198
07 11 9 907 857
07 14 7 483 888
Description
Supply unit
O-ring
High-pressure pump
Torx screw with washer
Torx socket with washer
Profile seal
Hexagon screw with washer
Hexagon bolt
Quantity
1
1
1
2
2
1
2
6
CLAIM INFORMATION
Reimbursement for this Action will be via normal claim entry utilizing the applicable work package
information below and the part numbers listed above that apply.
Repair Code:
0016870200
---
Below are the special flat rate labor operation code choices for this action.
Completion before the first vehicle delivery to a customer or the vehicle is already in the workshop.
Work Package
#1
Labor Operation
Description (Plusposition work)
Labor Allowance
00 76 918
Replace supply unit and high-pressure
pump (Includes draining enough fuel for
access and reinserting it)
20 FRU (530i All);
22 FRU (540i All);
26 FRU (740i xDrive);
27 FRU (740i)
00 76 919
Additional work electrical rear seat (G70)
16 FRU
And
When applicable:
Or:
The vehicle arrives at your center and this Action shows open (No other Main work will be performed
or claimed during this workshop visit).
Work Package
#2
Labor Operation
Description (Main work)
Labor Allowance
00 76 282
Replace supply unit and high-pressure
pump (Includes draining enough fuel for
access and reinserting it)
22 FRU (530i All);
24 FRU (540i All);
28 FRU (740i xDrive);
29 FRU (740i)
00 76 919
Additional work electrical rear seat (G70)
16 FRU
And
When applicable:
Only one Main work flat rate labor operation code can be claimed per workshop visit.
Claim Repair Comments
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11/18/24, 5:48 AM
16 02 24_DELIVERY STOP: REPLACE THE LOW AND HIGH PRESSURE FUEL PUMP
Only reference the SIB number and the work package (Pkg) number performed in the technician’s RO notes and in the claim
comments (For example: B16 02 24 WP 1), unless otherwise required by State law.
Alternative Mobility Solution (AMS) for Vehicle Owners (RO and Claim Comments Required)
This Service Action repair qualifies for Alternative Mobility Solution (AMS) expense reimbursement, claim
this item under the Defect Code noted above as follows:
Sublet Code 2 - Itemize the AMS sublet amount on the repair order and in the claim comment section.
Please refer to SI B01 29 16 for additional information.
FEEDBACK REGARDING THIS BULLETIN
Technical Feedback
Warranty Feedback
Parts Feedback
To submit feedback for the technical topic of this bulletin: Submit your
feedback in the rating box at the top of this bulletin
To submit feedback for the CLAIMS section of this bulletin: Submit an IDS
ticket to the Warranty Department, or use the chat available in the
Warranty Documentation Portal
To submit feedback for the PARTS section of this bulletin: Submit an IDS
ticket to the Parts Department
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16 02 24_DELIVERY STOP: REPLACE THE LOW AND HIGH PRESSURE FUEL PUMP
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