NHTSA ID Number: 11010346
Manufacturer Communication Number: T-SB-0096-24
TSB/Document Date: 2024-11-08
Summary
Some 2023 – 2024 model year Camry, Camry Hybrid
, RAV4, and RAV4 Hybrid vehicles and 2024 model year Grand Highlander Hybrid vehicles equipped with an A25A-FKS or an A25A-FXS engine may exhibit an oil leak that originates between the oil pan sub-assembly and the stiffening crankcase assembly.
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TSB/Document ID: T-SB-0096-24
Replacement Service Bulletin Number:
MFR Communication Date: 2024-10-15
MFR Internal Campaign ID/Software Version: T-SB-0096-24
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
T-SB-0096-24
October 15, 2024
Oil Leak Between Oil Pan Sub-assembly and Stiffening
Crankcase Assembly
Service
Category
Engine/Hybrid System
Section
Lubrication
Market USA and
Mexico
Applicability
YEAR(S)
MODEL(S)
ADDITIONAL INFORMATION
2023 - 2024
Camry, Camry HV, RAV4,
RAV4 HV
2024
Grand Highlander HV
Introduction
Some 2023 – 2024 model year Camry, Camry Hybrid, RAV4, and RAV4 Hybrid vehicles and 2024
model year Grand Highlander Hybrid vehicles equipped with an A25A-FKS or an A25A-FXS
engine may exhibit an oil leak that originates between the oil pan sub-assembly and the stiffening
crankcase assembly. Follow the Repair Procedure in this bulletin to address this condition.
Production Change Information
This bulletin applies to vehicles produced BEFORE the Production Change Effective VINs
shown below.
MODEL
PLANT
ENGINE
FRAME TYPE
PRODUCTION CHANGE EFFECTIVE VIN
4T1C11AK#RU263183
4T1F11AK#RU263183
4T1G11AK#RU263183
Camry
TMMK 1
A25A-FKS
AXVA70
4T1H11AK#RU263183
4T1K61AK#RU263183
4T1R11AK#RU263183
4T1S11AK#RU263183
4T1T11AK#RU263183
© 2024 Toyota Motor Sales, USA
Page 1 of 7
T-SB-0096-24
October 15, 2024
Page 2 of 7
Oil Leak Between Oil Pan Sub-assembly and Stiffening Crankcase Assembly
Production Change Information (continued)
MODEL
PLANT
ENGINE
FRAME TYPE
PRODUCTION CHANGE EFFECTIVE VIN
4T1C11BK#RU126595
4T1F11BK#RU126595
4T1G11BK#RU126595
TMMK 1
AXVA75
4T1H11BK#RU126595
4T1K61BK#RU126595
4T1R11BK#RU126595
4T1S11BK#RU126595
Camry
4T1T11BK#RU126595
A25A-FKS
4T1C11AK#RU921801
4T1F11AK#RU921801
4T1G11AK#RU921801
TMMK 2
AXVA70
4T1H11AK#RU921801
4T1K61AK#RU921801
4T1R11AK#RU921801
4T1S11AK#RU921801
4T1T11AK#RU921801
4T1C31AK#RU632576
4T1F31AK#RU632576
4T1G31AK#RU632576
4T1H31AK#RU632576
TMMK 1
4T1K31AK#RU632576
4T1R31AK#RU632576
4T1S31AK#RU632576
Camry HV
A25A-FXS
AXVH70
4T1T31AK#RU632576
4T1C31AK#RU632588
4T1F31AK#RU632588
4T1G31AK#RU632588
4T1H31AK#RU632588
TMMK 2
4T1K31AK#RU632588
4T1R31AK#RU632588
4T1S31AK#RU632588
4T1T31AK#RU632588
© 2024 Toyota Motor Sales, USA
T-SB-0096-24
October 15, 2024
Page 3 of 7
Oil Leak Between Oil Pan Sub-assembly and Stiffening Crankcase Assembly
Production Change Information (continued)
MODEL
PLANT
ENGINE
Grand
Highlander
HV
TMMI
A25A-FXS
FRAME TYPE
PRODUCTION CHANGE EFFECTIVE VIN
AASH10
5TDABAA5#RS015146
AASH15
5TDACAB5#RS022016
2T3C1RFV#RC285291
2T3H1RFV#RC285291
AXAA52
2T3K1RFV#RC285291
2T3W1RFV#RC285291
2T3Y1RFV#RC285291
TMMC 2
2T3A1RFV#RC459018
2T3F1RFV#RC459018
2T3G1RFV#RC459018
RAV4
2T3N1RFV#RC459018
A25A-FKS
2T3P1RFV#RC459018
2T3A1RFV#RW451089
AXAA54
2T3F1RFV#RW451089
2T3G1RFV#RW451089
2T3J1RFV#RW451089
TMMC 3
2T3J1RFV#RW451089
2T3N1RFV#RW451089
2T3P1RFV#RW451089
2T3S1RFV#RW451089
4T3DWRFV#RU143253
AXAH54
RAV4 HV
TMMK 2
4T3LWRFV#RU143253
4T3MWRFV#RU143253
4T3RWRFV#RU143253
A25A-FXS
4T3B6RFV#RU158272
AXAL54
4T3D6RFV#RU158272
4T3E6RFV#RU158272
4T3T6RFV#RU158272
© 2024 Toyota Motor Sales, USA
T-SB-0096-24
October 15, 2024
Page 4 of 7
Oil Leak Between Oil Pan Sub-assembly and Stiffening Crankcase Assembly
Warranty Information
For USA Market
OP CODE
EG2411
DESCRIPTION
MODEL
TIME
Reseal Oil Pan
Sub-assembly
Camry
Grand Highlander HV
RAV4
RAV4 HV
2.1
Camry HV
2.2
OFP
T1
T2
12102-#####*
65
55
*Warranty claim MUST be submitted with the correct 10-digit OFP. Choose the correct OFP for the vehicle being repaired
by searching for the parts in the Electronic Parts Catalog using the VIN filter.
APPLICABLE WARRANTY
This repair is covered under the Toyota Powertrain Warranty. This warranty is in effect
for 60 months or 60,000 miles, whichever occurs first, from the vehicle’s in-service date.
Warranty application is limited to occurrence of the specified condition described in
this bulletin.
When filing claims for this repair, please follow Toyota Warranty Policy 4.21 (Leak Repairs).
For Mexico Market
OP CODE
EG2411
DESCRIPTION
MODEL
TIME
Reseal Oil Pan
Sub-assembly
Camry
Grand Highlander HV
RAV4
RAV4 HV
2.1
Camry HV
2.2
OFP
T1
T2
12102-#####*
65
55
*Warranty claim MUST be submitted with the correct 10-digit OFP. Choose the correct OFP for the vehicle being repaired
by searching for the parts in the Electronic Parts Catalog using the VIN filter.
APPLICABLE WARRANTY
This repair is covered under the Toyota Basic Warranty. This warranty is in effect
for 36 months or 60,000 kilometers, whichever occurs first, from the vehicle’s in-service date.
Warranty application is limited to occurrence of the specified condition described in
this bulletin.
When filing claims for this repair, please follow Toyota Warranty Policy 4.21 (Leak Repairs).
© 2024 Toyota Motor Sales, USA
T-SB-0096-24
October 15, 2024
Page 5 of 7
Oil Leak Between Oil Pan Sub-assembly and Stiffening Crankcase Assembly
Parts Information
PART NUMBER
PART NAME
QTY
12102-F0010
Pan Sub-assy, Oil*
–
00295-00103
FIPG Oil Pan Sealer
1
*The oil pan sub-assembly should NOT be replaced as part of this repair. Part information is for reference only.
Repair Procedure
1. Confirm the condition exists by inspecting
the area shown in Figure 1.
Figure 1. Oil Leak Inspection Area
Does an oil leak originate between the oil
pan sub-assembly and the stiffening
crankcase assembly?
YES — Continue to step 2.
NO — This bulletin does NOT apply.
Continue diagnosis using the
applicable Repair Manual.
1
3
2
1
Stiffening Crankcase Assembly
2
Oil Pan Sub-assembly
3
Location of the Oil Leak
© 2024 Toyota Motor Sales, USA
T-SB-0096-24
October 15, 2024
Page 6 of 7
Oil Leak Between Oil Pan Sub-assembly and Stiffening Crankcase Assembly
Repair Procedure (continued)
2. Remove the oil pan sub-assembly.
Refer to TIS, applicable model and model year Repair Manual.
2023 – 2024 Camry:
Engine / Hybrid System – A25A-FKS (Lubrication) –
Oil Pan and Oil Level Sensor – Removal
NOTE
Perform ONLY steps 1 – 6.
2023 – 2024 Camry HV:
Engine / Hybrid System – A25A-FXS (Lubrication) –
Oil Pan and Oil Level Sensor – Removal
NOTE
Perform ONLY steps 1 – 6.
2024 Grand Highlander HV:
Engine / Hybrid System – A25A-FXS (Engine Mechanical) – Engine Unit – Disassembly
NOTE
Perform ONLY steps 61 – 64.
2023 – 2024 RAV4:
Engine / Hybrid System – A25A-FKS (Lubrication) – Oil Level Sensor – Removal
NOTE
Perform ONLY steps 1 – 6.
2023 – 2024 RAV4 HV:
Engine / Hybrid System – A25A-FXS (Lubrication) – Oil Level Sensor – Removal
NOTE
Perform ONLY steps 1 – 6.
3. Remove the oil pan sealer (FIPG) and oil from the removed oil pan sub-assembly and the
crank case stiffening assembly.
© 2024 Toyota Motor Sales, USA
T-SB-0096-24
October 15, 2024
Page 7 of 7
Oil Leak Between Oil Pan Sub-assembly and Stiffening Crankcase Assembly
Repair Procedure (continued)
4. Apply the oil pan sealer (FIPG) and reinstall the oil pan sub-assembly.
Refer to TIS, applicable model and model year Repair Manual.
2023 – 2024 Camry:
Engine / Hybrid System – A25A-FKS (Lubrication) –
Oil Pan and Oil Level Sensor – Installation
NOTE
Perform ONLY steps 2 – 9.
2023 – 2024 Camry HV:
Engine / Hybrid System – A25A-FXS (Lubrication) –
Oil Pan and Oil Level Sensor – Installation
NOTE
Perform ONLY steps 2 – 9.
2024 Grand Highlander HV:
Engine / Hybrid System – A25A-FXS (Engine Mechanical) – Engine Unit – Reassembly
NOTE
Perform ONLY steps 11 – 14.
2023 – 2024 RAV4:
Engine / Hybrid System – A25A-FKS (Lubrication) – Oil Level Sensor – Installation
NOTE
Perform ONLY steps 2 – 9.
2023 – 2024 RAV4 HV:
Engine / Hybrid System – A25A-FXS (Lubrication) – Oil Level Sensor – Installation
NOTE
Perform ONLY steps 2 – 9.
5. Confirm that the oil leak is no longer present.
© 2024 Toyota Motor Sales, USA
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