NHTSA ID Number: 11010087
Manufacturer Communication Number: 24TC05
TSB/Document Date: 2024-11-06
Summary
The Engine Control Computer software has a programing error which can cause the exhaust variable valve timing (VVT) locking pin to temporarily get stuck. When this happens, an engine malfunction indicator lamp (MIL) can appear on the dashboard as well as diagnostic trouble code (DTC), P05CE00 to be set.
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TSB/Document ID: 24TC05
Replacement Service Bulletin Number:
MFR Communication Date: 2024-09-19
MFR Internal Campaign ID/Software Version: 24TC05
Communication Type: Service Campaign
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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Toyota
Motor Sales, USA, Inc.
6565 Headquarters Drive
Plano, TX 75024
(469) 292-4000
Original Publication Date: September 19, 2024
To:
All Toyota
Dealer Principals, General Managers, Service Managers, and Parts Managers
SPECIAL SERVICE CAMPAIGN 24TC05 (Remedy Notice)
Certain 2023-2024 Model Year Highlander
Certain 2024 Model Year Grand Highlander
MIL ON w/DTC P05CE00 Software Update
Model / Years
2023-2024 Highlander
2024 Grand Highlander
Production Period
Early October 2022 to Mid-March 2024
Mid-June 2023 to Early January 2024
Approximate Total Vehicles
175,290
40,540
Condition
The Engine Control Computer software has a programing error which can cause the exhaust variable valve
timing (VVT) locking pin to temporarily get stuck. When this happens, an engine malfunction indicator lamp
(MIL) can appear on the dashboard as well as diagnostic trouble code (DTC), P05CE00 to be set.
Remedy
Any authorized Toyota
dealer will update the Engine Control Computer software FREE OF CHARGE.
Covered Vehicles
There are approximately 215,800 vehicles covered by this Special Service Campaign. Approximately 2,650
vehicles involved in this Special Service Campaign were distributed to Puerto Rico.
Owner Notification Date
Toyota
will begin to notify owners in late September 2024. A sample of the owner notification has been
included for your reference.
Toyota
makes significant effort to obtain current customer name and address information from each state
through industry resources when mailing owner letters. In the event your dealership receives a notice for a
vehicle that was sold prior to the Special Service Campaign announcement, it is the dealership’s responsibility
to forward the owner letter to the customer who purchased the vehicle.
Please note that only owners of the covered vehicles will be notified. If you are contacted by an owner who
has not yet received a notification, please verify eligibility by confirming through TIS prior to performing
repairs. Dealers should perform the repair as outlined in the Technical Instructions found on TIS.
© 2024 Toyota
Motor Sales, USA
Special Service Campaign 24TC05 Page |2
Dealer Inventory Procedures
New and Used Vehicles in Dealership Inventory (In-Stock Vehicles)
To ensure customer satisfaction, Toyota
requests that dealers complete this Special Service Campaign on any
new or used vehicles currently in dealer inventory that are covered by this Special Service Campaign prior to
customer delivery. However, if the campaign cannot be completed (for example, due to remedy parts
availability), delivery of a covered vehicle is acceptable if disclosed to the customer that the vehicle is involved
in a Special Service Campaign.
Toyota
expects dealers to use the attached Customer Contact and Vehicle Disclosure Form to obtain vehicle
buyer information. Dealers are expected to provide a copy of the completed form, along with the most current
FAQ, to the vehicle buyer. Toyota
and the dealer may use this information to contact the customer when the
remedy becomes available.
Keep the completed form on file at the dealership and send a copy to quality_compliance@toyota
.com. In the
subject line of the email state “Disclosure Form 24TC05” and include the VIN.
NOTE: Dealers can identify if any of their new and used inventory has any open campaigns in the Vehicle
Inventory Summary available in Dealer Daily (Non SET and GST dealers: https://dealerdaily.toyota.com/). The
Vehicle Inventory Summary may take up to 4 hours to populate information for newly launched campaigns.
Toyota
Certified Used Vehicle (TCUV)
The TCUV policy prohibits the certification of any vehicle with an outstanding Safety Recall, Special Service
Campaign, or Limited Service Campaign. Thus, no affected units are to be designated, sold, or delivered as
a TCUV until all applicable Safety Recalls, Special Service Campaigns, and Limited Service Campaigns have
been completed on that vehicle.
© 2024 Toyota
Motor Sales, USA
Special Service Campaign 24TC05 Page |3
Customer Handling, Parts Ordering, and Remedy Procedures
Customer Contacts
Customers who receive the owner letter may contact your dealership with questions regarding the letter
and/or the Special Service Campaign. Please welcome them to your dealership and answer any questions that
they may have. A Q&A is provided to assure a consistent message is communicated.
Customers with additional questions or concerns are asked to please contact the Toyota
Brand Engagement
Center (1-888-270-9371) - Monday through Friday, 8:00 am to 8:00 pm, Saturday 9:00 am to 7:00 pm Eastern
Time.
Head Unit Notifications
Head unit notifications are electronic messages that are displayed in the vehicle’s audio system screen.
Customers who receive head unit notification regarding this Special Service Campaign 24TC05 are requested
to schedule an appointment with their authorized dealer to have this Special Service Campaign completed.
When these messages are received by the vehicle’s Data Communication Module, the head unit will display a
pop-up prompt on the day of activation stating the vehicle has a new Special Service Campaign 24TC05. After
the day of activation, the message remains available in the Notification Center of the head unit.
The message will completely clear from the vehicle once the following conditions are met: The Special Service
Campaign 24TC05 is completed, the dealer has filed a claim, and the claim is approved by Toyota
. Then the
message will be cleared at the next clearing cycle, which currently occurs daily.
Owners who receive a head unit notification after having this Special Service Campaign 24TC05 completed
can be advised to ignore the message. Owners with additional concerns can be directed to the Toyota
Brand
Engagement Center (1-888-270-9371) - Monday through Friday, 8:00 am to 8:00 pm, Saturday 9:00 am to 7:00
pm Eastern Time.
Salvage Title Vehicles
Every attempt should be made to complete an open Special Service Campaign when circumstances permit,
unless noted otherwise in the SSC dealer letter.
For complete details on this policy, refer to Toyota
Warranty Policy 4.17, “What Is Not Covered by The Toyota![]()
New Vehicle Limited Warranty”.
Media Contacts
It is imperative that all media contacts (local and national) receive a consistent message. In this regard, all
media contacts must be directed to the Toyota
Newsroom https://pressroom.toyota.com/.
Technician Training Requirements
The repair quality of covered vehicles is extremely important to Toyota
. All dealership technicians performing
this repair are required to successfully complete the most current version of the E-Learning course “Safety
Recall and Service Campaign Essentials”. To ensure that all vehicles have the repair performed correctly;
technicians performing this repair are required to have completed the following trainings:
© 2024 Toyota
Motor Sales, USA
Special Service Campaign 24TC05 Page |4
• TIC206A – Electrical Repair 1
Always check which technicians can perform the repair by logging on to https://www.uotdealerreports.com.
It is the dealership’s responsibility to select technicians who have completed the required trainings for this
repair. Carefully review your resources, the technician skill level, and ability before assigning technicians to
this repair. It is important to consider technician days off and vacation schedules to ensure there are properly
trained technicians available to perform this repair at all times.
Remedy Procedures
Refer to TIS for Technical Instructions on repair. Conduct all non-completed Safety Recalls and Service
Campaigns on the vehicle during the time of appointment.
Repair Quality Confirmation
The repair quality of covered vehicles is extremely important to Toyota
. To help ensure that all vehicles have
the repair performed correctly, please designate at least one associate (someone other than the individual
who performed the repair) to verify the repair quality of every vehicle prior to customer delivery.
Emissions Repair Procedures for California Dealers
As this Special Service Campaign includes emission related parts, California dealers are requested to fill out
the Vehicle Emissions Recall – Proof of Correction form and affix an Authorized Modification Label to the
vehicle after repairs have been completed.
The vehicle owner may require the Proof of Correction form for vehicle
registration renewal. It is important to note that the forms are an official
state document and blank forms must be secured to prevent misuse.
Please complete the form and provide it to the owner. The first noncompleted VINs will be submitted to the California state DMV by late
April 2025. If the vehicle owner’s warranty claim will not be processed
and paid prior to this date, please be sure to complete a form and
provide it to a California owner.
Install the Authorized Modifications Label after the repairs have
been completed. Using a permanent marker, fill out the label and
affix it to the location under the hood as indicated.
Form booklets and Authorization Labels can be ordered from the
MDC (Booklet material number 00410-92007, Label material
number 00451-00001-LBL ).
© 2024 Toyota
Motor Sales, USA
Special Service Campaign 24TC05 Page |5
Warranty Reimbursement Procedures
Warranty Reimbursement Procedure
Op Code
24TC05R1
•
•
Description
Update Engine Control ECU Software
Flat Rate
0.8
The flat rate time include 0.1 hours for administrative cost per unit for the dealership.
In the rare case the Engine Control ECU contains the latest calibration ID (no software update needed),
use opcode 24TC05R1.
Claim Filing Accuracy and Correction Requests
It is the dealer’s responsibility to file claims correctly for this Special Service Campaign. This claim filing
information is used by Toyota
for various government reporting activities; therefore, claim filing accuracy is
crucial. If it has been identified that a claim has been filed using an incorrect Op Code or a claim has been
filed for an incorrect VIN, refer to Warranty Procedure Bulletin PRO17-03 to correct the claim.
© 2024 Toyota
Motor Sales, USA
Special Service Campaign 24TC05 Page |6
Customer Reimbursement
Reimbursement consideration instructions will be included in the owner letter.
Campaign Designation / Phase Decoder
Examples:
23TA01 = Launched in 2023, Toyota
, Safety Recall Remedy Phase, 1st Safety Recall Launched in 2023
20TC02 = Launched in 2020, Special Service Campaign, 2nd Special Service Campaign Launched in 2020
21TE05 = Launched in 2021, Customer Support Program, 5th Customer Support Program Launched in 2021
Please review this entire package with your Service and Parts staff to familiarize them with the proper step-bystep procedures required to implement this Special Service Campaign.
Thank you for your cooperation.
TOYOTA
MOTOR SALES, U.S.A., INC.
© 2024 Toyota
Motor Sales, USA
SPECIAL SERVICE CAMPAIGN 24TC05 (Remedy Notice)
Certain 2023-2024 Model Year Highlander
Certain 2024 Model Year Grand Highlander
MIL ON w/DTC P05CE00 Software Update
Frequently Asked Questions
Original Publication Date: September 19, 2024
Q1:
What is the condition?
A1:
The Engine Control Computer software has a programing error which can cause the exhaust variable
valve timing (VVT) locking pin to temporarily get stuck. When this happens, an engine malfunction indicator
lamp (MIL) can appear on the dashboard as well as diagnostic trouble code (DTC), P05CE00 to be set.
Q2:
A2:
Q1a:
Are there any symptoms of this condition?
A1a:
If the condition exists, the MIL can appear on the dashboard, as well as DTC P05CE00. There
are not noticeable drivability concerns.
What is Toyota
going to do?
Toyota
will send an owner notification starting in late-September, 2024, advising owners to make an
appointment with their authorized Toyota
dealer to have the Engine Control Computer software
updated FREE OF CHARGE.
NOTE (Customers who live in the state of California)
The state of California requires the completion of Safety Recalls / Service Campaigns on emission
related parts prior to vehicle registration renewal. In addition, the State requires that every vehicle
must pass an emission test (SMOG Check) every two years and before it is sold. Without the completion
of this FREE Special Service Campaign, the California Air Resources Board (CARB) will not allow your
vehicle to be registered. State of California Regulations require Toyota
to provide the Department of
Motor Vehicles with a record of all vehicles that have not had the Special Service Campaign completed.
Your Toyota
dealer will provide you with a Vehicle Emissions Recall Proof of Correction Form after the
campaign has been completed. Please ensure you retain this form, because the DMV may require that
you supply proof that the campaign has been completed during your vehicle registration renewal
process.
FAQ Page 1 of 2
© 2024 Toyota
Motor Sales, USA
Q3:
A3:
Which and how many vehicles are covered by this Special Service Campaign?
There are approximately 215,800 vehicles covered by this Special Service Campaign.
Model / Years
2023-2024 Highlander
2024 Grand Highlander
Q4:
A4:
Q5:
A5:
Q6:
A6:
Q7:
A7:
Production Period
Early October 2022 to Mid-March 2024
Mid-June 2023 to Early January 2024
Approximate Total Vehicles
175,290
40,540
Q3a:
Are there any other Lexus
/Toyota
/Scion
vehicles covered by this Special Service Campaign in
the U.S.?
A3a:
Yes, certain Lexus
NX350, RX350, and TX350 vehicles involved in this Special Service
Campaign.
How long will the repair take?
The repair takes approximately one hour. However, depending upon the dealer’s work schedule, it may
be necessary to make the vehicle available for a longer period of time.
What if I previously paid for repairs related to this Special Service Campaign?
Reimbursement consideration instructions will be provided in the owner letter.
How does Toyota
obtain my mailing information?
Toyota
uses an industry provider who works with each state’s Department of Motor Vehicles (DMV) to
receive registration or title information, based upon the DMV records. Please make sure your
registration or title information is correct.
What if I have additional questions or concerns?
If you have additional questions or concerns, please contact the Toyota
Customer Experience Center
at 1-888-270-9371 Monday through Friday, 7:00 am to 7:00 pm, Saturday 7:00 am to 4:30 pm Central
Time.
FAQ Page 2 of 2
© 2024 Toyota
Motor Sales, USA
TOYOTA![]()
Certain 2023-2024 Model Year Highlander
Certain 2024 Model Year Grand Highlander
MIL ON w/DTC P05CE00 Software Update
Special Service Campaign 24TC05 (Remedy Notice)
E
[VIN]
Dear Toyota
Customer:
PL
At Toyota
, we are dedicated to providing vehicles of outstanding quality and value. As part of our continuing
efforts to provide superior customer satisfaction, Toyota
is announcing a Special Service Campaign, which
includes your vehicle.
You received this notice because our records, which are based primarily on state registration and title data,
indicate that you are the current owner.
What is the condition?
The Engine Control Computer software has a programing error which can cause the exhaust variable valve
timing (VVT) locking pin to temporarily get stuck. When this happens, an engine malfunction indicator lamp
(MIL) can appear on the dashboard as well as diagnostic trouble code (DTC), P05CE00 to be set.
M
What will Toyota
do?
Any authorized Toyota
dealer will update the Engine Control Computer software FREE OF CHARGE.
What should you do?
SA
Although there are no concerns for drivability, before you are inconvenienced by this condition, please
make an appointment with any authorized Toyota
dealer to perform the software update FREE OF
CHARGE to you.
What if you live in California and don’t have this Special Service Campaign performed?
The state of California requires the completion of Safety Recalls / Service Campaigns on emission related parts
prior to vehicle registration renewal. In addition, the State requires that every vehicle must pass an emission
test (SMOG Check) every two years and before it is sold. Without the completion of this NO CHARGE Special
Service Campaign the California Air Resources Board (CARB) will not allow your vehicle to be registered. State
of California Regulations require Toyota
to provide the Department of Motor Vehicles with a record of all
vehicles that have not had the Special Service Campaign completed.
Your Toyota
dealer will provide you with a Vehicle Emissions Recall Proof of Correction Form after the
campaign has been completed. Please ensure you retain this form, because the DMV may require that you
supply proof that the campaign has been completed during your vehicle registration renewal process.
We have sent this notice in the interest of your continued satisfaction with our products, and we sincerely
regret any inconvenience this condition may have caused you.
E
What if you have previously paid for repairs to your vehicle for this specific condition?
If you have previously paid for repair(s) to your vehicle for this specific condition prior to receiving this letter,
you may be eligible for reimbursement. For reimbursement consideration, please submit a copy of your repair
details (for example: a repair order), proof-of-payment, and ownership information to Toyota
’s online, selfservice portal. Log-in to your Toyota
Owners account at https:/www.toyota.com/owners/, click on the
“Resources” tab, select “Safety Recalls and Service Campaigns”, and click on “Submit Reimbursement
Request”.
Alternatively, if you prefer to mail or fax this information for reimbursement consideration, please use the
address or fax number shown below:
FAX: 310-381-7756
PL
Toyota
Customer Experience Center - TSR
Toyota
Motor Sales, USA, Inc.
c/o Toyota
Motor North America, Inc.
P O Box 259001 – SSC/CSP Reimbursements
Plano, Texas 75025-9001
What if you have other questions?
M
• Your local Toyota
dealer will be more than happy to answer any of your questions.
• For more information on this and other campaigns, please visit www.toyota.com/recall.
If you require further assistance, you may contact the Toyota
Customer Experience Center at 1-888270-9371 Monday through Friday, 8:00 am to 8:00 pm, Saturday 9:00 am to 7:00 pm Eastern Time.
SA
If you would like to update your vehicle ownership or contact information, please visit
https://www.toyota.com/recall/update-info-toyota. You will need your full 17-digit Vehicle Identification
Number (VIN) to input the new information.
If you are a vehicle lessor, please assist us by forwarding this notice to the lessee.
Please refer to the attached Reimbursement Checklist for required documentation details.
Thank you for driving a Toyota
.
Sincerely,
TOYOTA
MOTOR SALES, U.S.A., INC
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