NHTSA ID Number: 11010067
Manufacturer Communication Number: 23TJ01
TSB/Document Date: 2024-11-06
Summary
The subject vehicles were delivered with only one (1) Smart Key on select models since October 2022 due to a global semiconductor shortage impacting certain microchips. The affected vehicles were delivered with one (1) Smart Key and a second mechanical key.
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TSB/Document ID: 23TJ01
Replacement Service Bulletin Number:
MFR Communication Date: 2024-09-17
MFR Internal Campaign ID/Software Version: 23TJ01
Communication Type: Other
NHTSA Components: UNKNOWN OR OTHER
MFR Component System:
MFR Component Subsystem:
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◄ IMPORTANT UPDATE ►
The attached Dealer Letter has been updated. Refer to the details below.
DATE
August 22, 2024
June 13, 2024
April 12, 2024
March 28, 2024
March 12, 2024
March 1, 2024
January 31, 2024
December 21, 2023
November 21, 2023
October 12, 2023
August 29, 2022
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TOPIC
Phase 7 vehicles added (approx. 99,000 vehicles)
Phase 6 vehicles added (approx. 113,000 vehicles)
Combined Phase 6 and 7
Updated Phase Timing
Updated Phase 6 and 7 Timing
Changed beginning production date for Grand Highlander vehicles
Updated Phase 6 Timing
Updated Current Phase Timing and Vehicle Eligibility Chart
Phase 5 vehicles added (approx. 142,000 vehicles)
July - October production NAP and CBU vehicles
Grand Highlander vehicles produced from June 2023 – July 2023 (approx. 6,000
vehicles)
Phase 4 vehicles added (approx. 132,000 vehicles)
Additional Phase 2 NAP vehicles added (approx. 8,000 vehicles)
Phase 3 vehicles added (approx. 60,000 vehicles)
Sienna vehicles produced from October 2022 – February 2023 added
Crown vehicles produced from Mid-January 2023 – February 2023 added
Phase 2 vehicles added (approx. 150,000 vehicles)
Sienna vehicles produced from October 2022 – December 2022 were originally
intended to be included with Phase 2 but are currently delayed until Phase 3
(estimated launch October 2023)
The most recent update in the attached Dealer Letter will be highlighted with a red box.
Please review this notification with your staff to ensure that all relevant personnel have been briefed regarding
this subject.
Thank you for your cooperation.
© 2024 Toyota
Motor Sales, USA
Toyota
Motor Sales, USA, Inc.
6565 Headquarters Drive
Plano, TX 75024
(469) 292-4000
Original Publication Date: June 13, 2023
To:
All Toyota
Dealer Principals, General Managers, Service Managers, and Parts Managers
SECOND KEY DELIVERY PROGRAM 23TJ01
Multiple Models and Model Years
Second Key Delivery Program
Model / Years
Production Period
2022 - 2023 Mirai
2023 RAV4 / RAV4 HV (CBU)
2022 Prius
2022 Prius Prime
2023 4Runner
2022 C-HR
2023 Camry
2022 2023 RAV4 / RAV HV
2022 – 2023 Highlander /
Highlander HV
2023 - 2024 RAV4 Prime
2023 - 2024 bZ4X
2023 - 2024 Venza HV
2023 - 2024 Prius
2023 – 2024 Prius Prime
2022 – 2024 Tundra / Tundra HV
2023 - 2024 Sequoia
2023 - 2024 Crown
2023 – 2024 Sienna HV
2024 Grand Highlander / Grand
Highlander HV
Early November 2022 – Mid January 2023
Late October 2022 – Early January 2023
Late October 2022 – Early December 2022
Late October 2022 – Late November 2022
Early November 2022 – Late December 2022
Early November 2022 – Late December 2022
Early October 2022 – Early January 2023
Early October 2022 – Early January 2023
Early October 2022 – Early January 2023
Approximate Total
Vehicles
810
12,860
4,320
2,370
16,940
340
30,250
51,150
48,600
Early November 2022 – Late December 2023
Early November 2022 – Late March 2024
Late October 2022 – Late March 2024
Late December 2022 – Late March 2024
Mid-March 2023 – Late March 2024
Mid-October 2022 – Late March 2024
Mid-October 2022 – Late March 2024
Mid-January 2023 – Late March 2024
Mid-October 2022 – Late March 2024
Mid-June 2023 – Late March 2024
24,800
16,230
50,100
44,000
12,900
162,600
32,700
34,600
98,300
81,000
Reason for Program
The subject vehicles were delivered with only one (1) Smart Key on select models since October 2022 due to
a global semiconductor shortage impacting certain microchips. The affected vehicles were delivered with one
(1) Smart Key and a second mechanical key.
© 2024 Toyota
Motor Sales, USA
Second Key Delivery Program 23TJ01 - D - Page |2
Program Details
Any authorized Toyota
dealer will duplicate and provide the owner with one (1) additional Smart Key FREE OF
CHARGE. Toyota
has sufficient parts to begin a phased implementation of the remedy. Refer to the table in
the attached FAQ to determine the remedy status and dates that Toyota
estimates the remedy will become
available for each model.
Second Key Program Phase Interpretation
This program will be launched in phases due to parts availability. Only vehicles in the currently launched
phase(s) will be searchable on TIS. If a customer contacts your dealer about status of the program on their
vehicle and it is not applicable to this program on TIS/SLP, use the table in the attached FAQ to further assist
the customer on coverage and timing of launch for their phase.
Covered Vehicles
There are approximately 747,600 vehicles covered by this Second Key Delivery Program at this time.
Approximately 5,000 vehicles covered by this Second Key Delivery Program were distributed to Puerto Rico.
Owner Letter Mailing Date
A sample of the owner notification letter has been included for your reference.
Phase 1 Customer Mailing
Phase 2 Customer Mailing
Phase 3 Customer Mailing
Phase 4 Customer Mailing
Phase 5 Customer Mailing
Phase 6 Customer Mailing
Phase 7 Customer Mailing
July 2023
September 2023
October 2023
December 2023
February 2024
July 2024
September 2024
Toyota
makes significant effort to obtain current customer name and address information from each state
through industry resources when mailing owner letters. In the event your dealership receives a notice for a
vehicle that was sold prior to the Second Key Delivery Program announcement, it is the dealership’s
responsibility to forward the owner letter to the customer who purchased the vehicle.
Please note that only owners of the covered vehicles will be notified. If you are contacted by an owner who
has not yet received a notification, please verify eligibility by confirming through TIS prior to providing a
second key to any guest. Dealers should program the second key as outlined in the Technical Instructions
found on TIS.
© 2024 Toyota
Motor Sales, USA
Second Key Delivery Program 23TJ01 - D - Page |3
Dealer Inventory Procedures
New and Used Vehicles (not certified) in Dealership Inventory (In-Stock Vehicles)
To ensure customer satisfaction, Toyota
requests that dealers deliver the second key under this Second Key
Delivery Program on any new or used vehicles currently in dealer inventory that are covered by this phase of
the Second Key Delivery Program prior to customer delivery.
However, if the second key is not immediately available for delivery at the time of sale, delivery of a covered
vehicle is acceptable, provided that the guest is clearly informed that they will only be receiving one key at
the time of delivery until the second key is available.
Toyota
expects dealers to use the attached Customer Contact and Vehicle Disclosure Form to obtain vehicle
buyer information. Dealers are expected to provide a copy of the completed form, along with the most current
FAQ, to the vehicle buyer. Toyota
and the dealer may use this information to contact the customer when the
second key is available.
Keep the completed form on file at the dealership and send a copy to quality_compliance@toyota
.com. In the
subject line of the email state, “Disclosure Form 23TJ01” and include the VIN.
Toyota
Certified Used Vehicle (TCUV)
For a vehicle that is covered by this phase of the Second Key Delivery Program to be sold as a Toyota
Certified
used Vehicle (TCUV), the Second Key Delivery Program will need to be completed prior to delivery to the
customer. Please note: the second keys are available as of the date of this notice for the vehicles that are
covered in this phase of the program, so please check your inventory for any of the above-referenced models,
and if applicable, immediately order the second key through TIS so it will be available at the time of sale.
Customer Handling, Parts Ordering, and Remedy Procedures
Customer Contacts
Customers who receive the owner letter may contact your dealership with questions regarding the letter
and/or the Second Key Delivery Program. Please welcome them to your dealership and answer any questions
that they may have. A Q&A is provided to ensure a consistent message is communicated.
Customers with additional questions or concerns are asked to contact the Toyota
Brand Engagement Center
(1-888-270-9371) - Monday through Friday, 7:00 am to 7:00 pm, Saturday 7:00 am to 4:30 pm Central Time.
Media Contacts
It is imperative that all media contacts (local and national) receive a consistent message. In this regard, all
media contacts must be directed to the Toyota
Newsroom https://pressroom.toyota.com/
© 2024 Toyota
Motor Sales, USA
Second Key Delivery Program 23TJ01 - D - Page |4
Parts Ordering Process - Non-SET and GST Parts Ordering Process
It is possible that parts for this Second Key Delivery Program are either required to be ordered in Campaign
Part Order Request (CPOR) on Service Lane or have been placed on Manual Allocation Control (MAC) due to
potentially limited part availability. Please check the CPOR/MAC report on Dealer Daily for the most up-todate parts ordering information. Dealers can identify which parts ordering method to use by reviewing the
parts information section of Dealer Daily and checking for a MAC code on the part numbers below. For MAC
code C, order through CPOR. For MAC code D, refer to the MAC report for further instructions.
Part Number
04002-*****
Description
TRANSMITTER SUBASSY, ELECTRICAL KEY
Quantity
1
Refer to CPOR to determine the specific part number required for each VIN.
Technician Training Requirements
Appropriate handling and delivery of the second key for covered vehicles is extremely important to Toyota
.
All dealership technicians performing this key programming and delivery activity are required to successfully
complete the most current version of the E-Learning course “Safety Recall and Service Campaign Essentials”.
To ensure that all vehicles have the activity performed correctly; technicians performing this activity are
required to currently have completed all the following courses:
• TIC206a Electrical Repair 1
Always check which technicians can perform the activity by logging on to https://www.uotdealerreports.com.
It is the dealership’s responsibility to select technicians with the above certification level or greater to perform
this activity. Carefully review your resources, the technician skill level, and ability before assigning technicians
to this activity. It is important to consider technician days off and vacation schedules to ensure there are
professionally trained technicians available to perform this activity.
Remedy Procedures
Refer to TIS for Technical Instructions on this activity. Conduct all non-complete Safety Recalls and Service
Campaigns on the vehicle during the appointment.
Repair Quality Confirmation
The repair and service quality of covered vehicles is extremely important to Toyota
. To help ensure that all
vehicles have the activity performed correctly, please designate at least one associate (someone other than
the individual who performed the repair) to verify the activity for every vehicle prior to customer delivery.
© 2024 Toyota
Motor Sales, USA
Second Key Delivery Program 23TJ01 - D - Page |5
Reimbursement Procedures
Reimbursement Procedure
Verify Vehicle Eligibility
1. Confirm vehicle VIN matches RO
2. Check Vehicle Inquiry System for
program eligibility
Not Covered
No further action required
Covered
Vehicle Immobilizer System New Key
Registration
Wireless Door Lock Control System New
Key Registration
Program completed, return vehicle to the
customer
Op Code
23TJ01R1
•
Description
Provide Customer with Second Key
Flat Rate Hours
0.4
The flat rate times include 0.1 hours for administrative cost per unit for the dealership.
Claim Filing Accuracy and Correction Requests
It is the dealer’s responsibility to file claims correctly for this Second Key Delivery Program. This claim filing
information is used by Toyota
for various government reporting activities; therefore, claim filing accuracy is
crucial. If a claim has been filed using an incorrect Op Code or a claim for an incorrect VIN, refer to Warranty
Procedure Bulletin PRO17-03 to correct the claim.
© 2024 Toyota
Motor Sales, USA
Second Key Delivery Program 23TJ01 - D - Page |6
Campaign Designation / Phase Decoder
23TJ01
23
T
J
01
Year Campaign
is Launched
Vehicle Make
Field Action Category and Phase
Field Action Sequence
19 = 2019
20 = 2020
21 = 2021
22 = 2022
23 = 2023
Etc...
A = Safety Recall Remedy
B = Safety Recall Interim
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