NHTSA ID Number: 11008353
Manufacturer Communication Number: IATSB003024v3
TSB/Document Date: 2024-10-03
Summary
An issue has been identified on a small percentage of the affected vehicles where water runs down the rear side window
Technical Service Bulletin
IATSB003024v3
Authored Date
Doc No.
Title
Affected Vehicle(s)
23/09/2024
IATSB003024v3
Roof Bar Cover - Replace
Grenadier
PF000001 -
This Technical Service Bulletin (TSB) should only apply to vehicles that demonstrate the described issue
below.
Reason for this document
Issue: An issue has been identified on a small percentage of the affected vehicles where water run downs
the rear side window.
Cause: Design Issue.
Action: Follow the procedure below.
Workshop Procedure
Roof Bar Cover - Replacement
Operation:
Replace – Without Exterior Light
Replace – With Exterior Light (Front)
Replace – With Exterior Light (Rear)
SRO
XTSBRBCR001
XTSBRBCWL01
XTSBRBCWRL1
Repair Time:
0.1
1.7
3.0
Parts
Part Number
GRA-7E21-030210
GRA-7E21-030220
GRA-0000-004470
Description
Roof Bar Cover
Roof Rail Side Cover – LED Light.
Washers M6
Qty
1
1
6
Note:
- The procedure contains illustrations showing certain components removed to provide
extra clarity.
- This procedure contains some variation in the illustrations depending on the vehicle
specification, but the essential information is always correct.
INEOS Automotive Limited, 15-19 Britten St, London SW3 3TY, UK
© Copyright INEOS Automotive Limited, 2022
Page 1
Technical Service Bulletin
IATSB003024v3
Roof Bar Cover – Without Exterior Light
Removal
1.
Remove and discard the roof bar cover.
Refer to: Roof Side Cover Front Left (Remove for Access and Install) TOPIC_0000000994
Roof Side Cover Front Right (Remove for Access and Install) TOPIC_0000003020
Roof Side Cover Rear Left (Remove for Access and Install) TOPIC_0000003019
Roof Side Cover Rear Right (Remove for Access and Install) TOPIC_0000003021
Installation
Note:
New washers must be installed when fitting the Roof Side Cover.
1.
Install the new roof bar cover.
Refer to: Roof Side Cover Front Left (Remove for Access and Install) TOPIC_0000000994
Roof Side Cover Front Right (Remove for Access and Install) TOPIC_0000003020
Roof Side Cover Rear Left (Remove for Access and Install) TOPIC_0000003019
Roof Side Cover Rear Right (Remove for Access and Install) TOPIC_0000003021
Parts: GRA-7E21-030210 Roof Rail Side Cover. Quantity: 1
GRA-0000-004470 Washer M6. Quantity: 6
2.
Release the vehicle.
INEOS Automotive Limited, 15-19 Britten St, London SW3 3TY, UK
© Copyright INEOS Automotive Limited, 2022
Page 2
Technical Service Bulletin
IATSB003024v3
Roof Bar Cover – With Exterior Light (Front only)
1.
Remove the front roofliner.
Refer to: Roofliner Front (E-Call and Diff-Lock) (Remove for Access and Install) TOPIC_0000004716
Roofliner Front (With Sunroof) (E-Call and Diff-Lock) (Remove for Access and Install) TOPIC_0000004716
2.
•
•
Remove the 6 bolts.
Remove the roof bar.
INEOS Automotive Limited, 15-19 Britten St, London SW3 3TY, UK
© Copyright INEOS Automotive Limited, 2022
Page 3
Technical Service Bulletin
IATSB003024v3
3.
•
•
Disconnect the electrical connector.
Release the 2 wiring harness clips.
4.
Remove the roof bar cover.
INEOS Automotive Limited, 15-19 Britten St, London SW3 3TY, UK
© Copyright INEOS Automotive Limited, 2022
Page 4
Technical Service Bulletin
IATSB003024v3
5.
Remove the roof bar wiring harness cover.
6.
•
•
Release the wiring harness grommet from the roof bar cover.
Remove the wiring harness from the roof bar cover.
INEOS Automotive Limited, 15-19 Britten St, London SW3 3TY, UK
© Copyright INEOS Automotive Limited, 2022
Page 5
Technical Service Bulletin
IATSB003024v3
Installation
1.
•
•
Install the wiring harness.
Install the wiring harness grommet into the roof bar cover.
2.
Install the roof bar wiring harness cover.
3.
Install the roof bar cover.
4.
•
•
Install the wiring harness clips.
Connect the electrical connector.
5
Note:
New washers must be installed when fitting the Roof Side Cover.
•
•
Install the roof bar.
Install and tighten the 6 bolts.
Torque: 10Nm
Parts: GRA-7E21-030220 Roof Rail Side Cover – LED Light. Quantity: 1
GRA-0000-004470 Washer M6. Quantity: 6
INEOS Automotive Limited, 15-19 Britten St, London SW3 3TY, UK
© Copyright INEOS Automotive Limited, 2022
Page 6
Technical Service Bulletin
IATSB003024v3
6.
Install the front roofliner.
Refer to: Roofliner Front (E-Call and Diff-Lock) (Remove for Access and Install) TOPIC_0000004716
Roofliner Front (With Sunroof) (E-Call and Diff-Lock) (Remove for Access and Install) TOPIC_0000004716
7.
Release the Vehicle
INEOS Automotive Limited, 15-19 Britten St, London SW3 3TY, UK
© Copyright INEOS Automotive Limited, 2022
Page 7
Technical Service Bulletin
IATSB003024v3
Roof Bar Cover – With Exterior Light (Rear only)
1.
Remove the rear roofliner.
Refer to: Roofliner Rear (Remove for Access and Install) TOPIC_0000001563
2.
•
•
Remove the 6 bolts.
Remove the roof bar.
INEOS Automotive Limited, 15-19 Britten St, London SW3 3TY, UK
© Copyright INEOS Automotive Limited, 2022
Page 8
Technical Service Bulletin
IATSB003024v3
3.
•
•
Disconnect the electrical connector.
Release the 2 wiring harness clips.
4.
Remove the roof bar cover.
INEOS Automotive Limited, 15-19 Britten St, London SW3 3TY, UK
© Copyright INEOS Automotive Limited, 2022
Page 9
Technical Service Bulletin
IATSB003024v3
5.
Remove the roof bar wiring harness cover.
6.
•
•
Release the wiring harness grommet from the roof bar cover.
Remove the wiring harness from the roof bar cover.
INEOS Automotive Limited, 15-19 Britten St, London SW3 3TY, UK
© Copyright INEOS Automotive Limited, 2022
Page 10
Technical Service Bulletin
IATSB003024v3
Installation
1.
•
•
Install the wiring harness.
Install the wiring harness grommet into the roof bar cover.
2.
Install the roof bar wiring harness cover.
3.
Install the roof bar cover.
4.
•
•
Install the wiring harness clips.
Connect the electrical connector.
5
Note:
New washers must be installed when fitting the Roof Side Cover.
•
•
Install the roof bar.
Install and tighten the 6 bolts.
Torque: 10Nm
Parts: GRA-7E21-030220 Roof Rail Side Cover – LED Light. Quantity: 1
GRA-0000-004470 Washer M6. Quantity: 6
INEOS Automotive Limited, 15-19 Britten St, London SW3 3TY, UK
© Copyright INEOS Automotive Limited, 2022
Page 11
Technical Service Bulletin
IATSB003024v3
6.
Install the rear roofliner.
Refer to: Roofliner Rear (Remove for Access and Install) TOPIC_0000001563
7.
Release the Vehicle
Change History
Reference No.
IATSB003024
IATSB003024v2
IATSB003024v3
Date
18/03/2024
28/05/2024
23/09/2024
Description
First release
Second Release
Third Release
INEOS Automotive Limited, 15-19 Britten St, London SW3 3TY, UK
© Copyright INEOS Automotive Limited, 2022
Page 12
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TSB/Document ID: IATSB003024v3
Replacement Service Bulletin Number:
MFR Communication Date: 2024-09-26
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE:BODY
MFR Component System: Exterior Trim And Fittings
MFR Component Subsystem: Roof Bar Cover
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