NHTSA ID Number: 11007760
Manufacturer Communication Number: SIL-3172
TSB/Document Date: 2024-09-13
Summary
Altec has learned that on certain DT65-E units built from October 2021 to May 2024 the lower boom pressure limiter relief pressure could have been set lower than what the unit is rated. As a result, the unit might not demonstrate its maximum capacity while lifting a load, causing user dissatisfaction.
Customer Outreach
PO Box 8338
Saint Joseph, MO 64508
[email protected]
connect.altec.com/login
Phone 1-877-GO ALTEC
This campaign applies to your vehicle. Refer to the provided list.
Dear Altec Owner,
Altec Industries, Inc. has issued a customer satisfaction campaign as described in the included Service Information Letter (SIL). According to our records, you own one or more units this applies to.
Refer to the included letter for the items covered under the Altec Warranty Policy. If you had this repair performed
before you received this letter, you may be eligible to receive reimbursement for the cost of obtaining a pre-notification remedy of the problem associated with this letter.
Compare your unit’s identifying information with the provided list to verify your unit is affected. You may also
contact Altec or view your fleet through Altec Connect to determine if there are any other outstanding notices.
If you have sold or retired the unit, update the records through Altec Connect. If you have leased this equipment
to another person or company, you are required by Federal Law to forward a copy of this notice to the lessee by
first class mail within ten (10) days of the receipt of this notice.
We regret this inconvenience; however, we are taking this action in the interest of your continued satisfaction with
Altec products.
Thank you for your immediate attention on this important matter.
Service Information Letter SIL- 3172-A
Lower Boom Pressure Limiter Relief Pressure —
Testing and Adjustment
Units Affected: Certain DT65-E units built from October 2021 to May 2024. Verify your unit is affected
by reviewing the attached list or accessing Altec Connect.
Background: Altec has learned that the lower boom pressure limiter relief pressure could have been set
lower than what the unit is rated. As a result, the unit might not demonstrate its maximum capacity while
lifting a load, causing user dissatisfaction.
Customer Action: Test and adjust the lower boom pressure limiter relief pressure at the next scheduled
maintenance interval or within one year of receipt of this notice. Warranty for this work expires September
12, 2025. The Testing and Adjustment Procedure is included on page 2.
Subsequent damage due to failure to perform the required action(s) in the time period allowed will not be
covered by warranty.
Ask your service provider to check for any outstanding notices at your next appointment.
Requirements: The testing and adjustment is estimated to take 30 minutes and one person to complete.
Completion and Warranty: The inspection and repair are covered under the Altec Warranty Policy until September 12, 2025 and can be performed by Altec, the customer, or the customer’s warranty provider.
Altec will perform the work for free at an Altec facility. If the customer or the customer’s warranty provider performs the work, a warranty claim must be submitted to be reimbursed for the cost of the parts and/or
labor. Altec will allow up to $45 for the labor to perform the work. Customers are responsible for the travel
costs of an Altec Mobile Service technician if the technician performs the work at the owner’s location.
Altec Contact Info: Altec Connect: connect.altec.com/login
Phone: 1-877-GO ALTEC (1-877-462-5832) | Options: 1 - Parts; 2 - Shop Service; 3 - Mobile Service;
4 - Technical Support; 5 - Global Rental Service Request; 6 - Chassis Repair
Inspection labor
Repair labor
Account #
Travel
NHTSA code
Prime fail P/N
Kit instructions
Altec Use Only
1 hr (Service); 0.5 hr (Other)
NA
010.0994.43156.000.9466.000
Not included
90
NA
NA
Released: September 12, 2024
Description
NA
Altec Use Only
Part No.
-
Qty
-
Warranty
-
Page 1 of 5
SIL-3172-A
Testing and Adjustment Procedure: Normal mechanic’s hand tools, a 4,000 psi pressure gauge, and
an Allen wrench set are required for this work.
A second person or a 1/4” extension hose (10’ or longer) rated for 4,000 psi with male and female diagnostic quick disconnect fittings will limit the amount of walking back and forth from the lower valve to the
controls during adjustment and testing.
NOTICE
To prevent inaccurate pressure readings and adjustments, the margin pressure, pump maximum
pressure, and system pressure must be set before testing and adjusting the main system relief pressure valve.
1. Read and understand all steps of the instructions before beginning the procedure. Wear appropriate
personal protective equipment (PPE) following your employer’s requirements.
2. Position the unit on a level surface, apply the parking brake, and engage the power take-off (PTO).
Chock the wheels, and properly set the outriggers.
3. Operate the unit to warm the oil in the hydraulic system to 120 degrees Fahrenheit. Cold oil can result
in a pressure limiter setting that is too low for normal operation.
4. Disengage the PTO, and turn off the engine. Remove the key from the ignition, and secure it following
your employer’s vehicle lockout/tagout procedure.
WARNING
Death or serious injury can result from hydraulic oil being injected into the flesh when loosening
or disconnecting hydraulic components. Remove the pressure before loosening or disconnecting
hydraulic components.
Seek immediate medical attention if injured by escaping hydraulic oil. Serious infection or reaction
can result if medical treatment is not given immediately.
Spilled hydraulic oil creates slick surfaces and can cause personnel to slip and/or fall. Keep the unit
and work areas clean.
5. Remove the cover on the right side of the turntable as viewed from the boom tip to access the lower
control valve (refer to Figure 1).
6. Connect the pressure gauge to the load sense test port quick disconnect on the lower control valve. If
you are using an extension hose, connect one end to the pressure gauge and one end to the load sense
test port disconnect.
Page 2 of 5
SIL-3172-A
Load Sense Pressure
Quick Disconnect (LSG)
Figure 1—Lower Control Valve
7. Start the engine, and engage the PTO.
8. From the lower controls, fully raise the boom. When the boom has moved to the fully raised position,
the gauge will read the pressure limiter pressure setting. Note the value the pressure gauge indicates as
the boom function is held at the fully raised position.
9. Review the pressure limiter pressure setting.
• If the pressure gauge indicates the proper value of 2,600 to 2,700 psi, proceed to step 17.
• If the pressure gauge does not indicate 2,600 to 2,700 psi, proceed to step 10.
10. Disengage the PTO, and turn off the engine.
11. Using a 3 mm Allen wrench, remove the plug from the lower boom extension pressure limiter cartridge (refer to Figure 2). The pressure limiter could be on either the top or front of the valve body.
Plug
Figure 2 — Lift Cylinder Extend Pressure Limiter Location and Plug
12. Using a 17 mm Allen wrench, turn the pressure limiter setscrew clockwise to increase the relief pressure (refer to Figure 3). Begin with a small adjustment, approximately 1/8” of a turn, as the sensitivity
of the setscrew will vary from unit to unit.
13. Install the plug on the lower boom pressure limiter cartridge (refer to Figure 2).
Page 3 of 5
SIL-3172-A
Set Screw
Figure 3 —
Pressure Limiter Set Screw
14. Start the engine, and engage the PTO.
15. Lower the boom approximately 15 degrees, then fully raise the boom. Note the value the pressure
gauge indicates as the boom function is held at the fully raised position.
16. Review the test results.
• If the pressure gauge does not indicate 2,600 to 2,700 psi, repeat steps 10 through 15 until the
pressure limiter relieves pressure between 2,600 and 2,700 psi
• If the pressure gauge indicates a value in the allowable range (2,600 to 2,700 psi), repeat the lowering and raising cycle until the pressure gauge reads the proper value three times consecutively.
Proceed to step 15.
17. Stow the boom, and retract the outriggers. Disengage the PTO, and turn off the engine.
18. Disconnect the pressure gauge.
19. Install the turntable cover.
20. Put the unit back into service.
21. Complete the Inspection Sheet at the end of this notice, and return it to Altec. If the inspection was
performed by Altec, mark the SIL as complete on the Service Request.
Page 4 of 5
SIL-3172-A
Inspection and Repair Sheet
Complete this form and submit it to Altec to document a completed inspection
that results in no repair or a repair that did not require a parts kit to complete.
Choose one of these options for submission.
• Scan the Product Safety QR code and complete the form.
• Complete, scan, and email this page to [email protected]
• Online through the customer portal – Altec Connect*
*If the customer or the customer’s warranty provider performs the repair, submit
a warranty claim through Altec Connect to be reimbursed for the cost of the parts
and/or labor.
Model
Altec Unit Serial Number
Product Safety
Altec Connect
Date Inspected
Company Name ________________________________________________________ Phone____________________________________
Service Company Name__________________________________________________ Phone____________________________________
Company Contact ________________________________________________________________________________________________
Company Mailing Address_________________________________________________________________________________________
City ______________________________________________________State/Province __________________________________________
ZIP/Mailing Code ___________________________________________Country _______________________________________________
Signature __________________________________________________
Submission of this form does not order parts or schedule service from Altec.
Contact Altec for more information or to schedule the work to be done by Altec.
Make copies of this form for additional units if needed.
Page 5 of 5
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TSB/Document ID: SIL-3172
Replacement Service Bulletin Number:
MFR Communication Date: 2024-09-12
MFR Internal Campaign ID/Software Version: SIL-3172
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: UNKNOWN OR OTHER
MFR Component System:
MFR Component Subsystem:
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