NHTSA ID Number: 11007231
Manufacturer Communication Number: A3924702059057_11
TSB/Document Date: 2024-09-06
Summary
This bulletin provides informatin when there is binding or vibrations in tight turns with quattro Ultra.
Technical Service Bulletin
39 quattro Ultra vibrations or binding in tight turns
39 24 70 2059057/11 August 30, 2024. Supersedes Technical Service Bulletin Group 39 number 24-65 dated
July 27, 2024 for reasons listed below.
Model(s)
Year
A4, and A4
allroad
2017 – 2025
S5
2018 – 2025
VIN Range
Vehicle-Specific Equipment
All
quattro Ultra
A5, A5 Cabriolet,
A5 Sportback,
S5, S5 Cabriolet, 2018 – 2024
and S5
Sportback
2018 – 2019
RS 5
2021 – 2024
RS 5 Sportback
2019
2021 – 2024
A6, and A7
2019 – 2025
A6 allroad, S6,
and S7
2020 – 2025
RS 6 Avant, and
RS 7
2021 – 2025
A7 e quattro
2021 - 2022
Condition
REVISION HISTORY
Revision
Date
Purpose
11
-
Revised Header (Added model years)
10
07/27/2024
Revised Service (Adjusted measure)
Revised Warranty (Adjusted repair operations)
9
07/08/2024
Revised Service (Adjusted measure)
Revised Condition (Adjusted workshop findings)
Customer states:
© 2024 Audi
of America, Inc.
Internal
Page 1 of 5
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi
of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
•
Noises from the drive train (S tronic gearbox, manual gearbox, propshaft, and/or rear final drive) when pulling
away quickly from a stop with the wheels turned.
and/or
•
Vibrations, humming, droning, or rubbing can be heard and/or felt in the vehicle interior and/or the rear seats
when fully turning the steering wheel.
and/or
•
Vibrations, humming, droning, or rubbing can be heard and/or felt in the vehicle interior and/or on the rear
seats when driving in a straight line, particularly in wet conditions.
Workshop findings:
•
•
The customer statement(s) can be reproduced.
and/or
The noises in the vehicle interior can be reproduced (see attached video)
Note: The noises change as the operating temperature increases.
and/or
•
Noises from the all-wheel drive coupling 1 of the S-tronic gearbox/manual gearbox.
and/or
•
Noises from the rear of the vehicle.
and/or
•
The noises can be traced to the rear final drive.
and/or
•
The noises can be traced to the propshaft.
and/or
•
The vibrations, humming, or droning can be reproduced on the rear seat.
and/or
•
The noises can also be perceived as a knocking sound from the rear of the vehicle.
and/or
•
The noises can also occur when driving in a straight line -> particularly on wet roads.
© 2024 Audi
of America, Inc.
Internal
Page 2 of 5
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi
of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Please review the audio/video example below:
https://audiexternal.kzoplatform.com/player/medium/1649451546427004456
(Figure 1)
The video is also attached to this TSB under the attachments tab
in the workshop manual.
Figure 1. The QR code for the
supporting video.
Technical Background 1
Due to the different speeds between the front axle differential and the rear final drive, varying degrees of
humming, droning, vibrations, or rubbing can occur when taking very tight corners, driving in a straight line
(especially on wet roads), and when the all-wheel drive coupling 1 is closed.
Production Solution
Not applicable.
Service
Try to reproduce the customer concern (based on the description/workshop findings/event memory entries), so
that it can be clearly assigned to this Technical Service Bulletin. The following repair must only be carried out if all
the criteria (model/type, chassis number, engine/gearbox code, PR number(s), part number, software version,
code etc.) apply exactly. Otherwise, this measure will not eliminate the problem, and repeat repairs may be
necessary. In such a case, we may reject warranty claim and charge back the cost of parts.
Complete the repair in the following order:
•
Check that the S-tronic transmission/manual transmission is at operating temperature.
•
Completely drain off and collect ATF from the all-wheel drive coupling 1.
•
Add new ATF according to the repair manual (part number G 055 515 A2) and then set the ATF level
according to the repair manual.
•
Check that the S-tronic transmission/manual transmission is at operating temperature.
•
Let the vehicle cool down.
© 2024 Audi
of America, Inc.
Internal
Page 3 of 5
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi
of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
•
Check that the S-tronic transmission/manual transmission is at operating temperature.
•
Completely drain off ATF from all-wheel drive coupling 1 again and dispose of the ATF properly.
•
Add new ATF according to the repair manual (part number G 055 515 A2) and then set the ATF level
according to the repair manual.
•
Check that the S-tronic transmission/manual transmission is at operating temperature.
•
Let the vehicle cool down.
•
Perform the basic setting “Reset learnt values for oil ageing” using ODIS Guided Functions or Self Diagnosis,
All-Wheel Drive Electronics (address 0022) >> Control Module Functions >> Basic Settings >> Reset learnt
values for oil ageing.
This measure will become effective within the next 60 miles after the service procedure.
Warranty
Claim Type:
•
Service Number:
3960
Damage Code:
0020
Labor Operations:
Remove and install rear noise insulation
1082 19XX See SRT with
associated
operations
Vehicles equipped with damper weight ONLY:
Front propshaft flange: remove and install heat
shield and damper weight
3983 1999 30 TU
Drain and fill oil for all-wheel drive coupling
0157 1799 30 TU
Replace oil for all-wheel drive coupling
0157 5599 30 TU
GFF
0150 0060 Labor according
to diagnostic log
Extended road test after measure
0121 0199 According to
punch time
If the vehicle is outside any warranty, this Technical Service Bulletin is
informational only.
(Max 200 TU)
Claim Comment:
As per TSB 2059057/11
© 2024 Audi
of America, Inc.
Internal
Page 4 of 5
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi
of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
All warranty claims submitted for payment must be in accordance with the Audi
Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi
Warranty.
Required Parts and Tools
Parts for Oil Change Procedure. Only claim if actually performed and documented.
Always check with your Parts Department and/or ETKA for the latest information and parts bulletins.
Part Number Part Description
Quantity
G 055515A2 Transfer box gear oil (ATF)
02
See ETKA
See ETKA/ELSA
Fasteners, Bolts, Nuts, and Screws as needed per the Repair Manual
Additional Information
All parts and service references provided in this TSB (2059057) are subject to change and/or removal.
©2024 Audi
of America, Inc. All rights reserved. Information contained in this document is based on the latest
information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi
of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in
any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites without the prior expressed written permission of the publisher.
© 2024 Audi
of America, Inc.
Internal
Page 5 of 5
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi
of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
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TSB/Document ID: A3924702059057_11
Replacement Service Bulletin Number:
MFR Communication Date: 2024-08-30
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
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