NHTSA ID Number: 11007206
Manufacturer Communication Number: JLRTB02119NASV2-1
TSB/Document Date: 2024-09-06
Summary
Rear Headliner Vent Poor Performance
Release the tab.
16.
Remove and discard the right air duct 2.
Remove the trim clip.
17.
NOTE:
Reposition right air duct 4 to allow for the removal of right air duct 3.
Remove and discard the right air duct 3.
Release the 4 tabs from the 4 studs.
Vehicles with 7 seats only
18.
Remove and discard the right air duct 1 section 1.
Release the clip.
Release the wiring harness clip.
19.
CAUTION:
The right air duct 1 section 2 must not be discarded.
Remove the right air duct 1 section 2.
Remove the 2 trim clips.
20.
CAUTION:
The right air duct 2 must not be discarded.
Remove right air duct 2.
Remove the trim clip.
21.
CAUTION:
The right air duct 3 must not be discarded.
NOTE:
Reposition right air duct 4 to allow for the removal of right air duct 3.
Remove the right air duct 3.
Release the 4 tabs from the 4 studs.
All vehicles
22.
Remove the right D-pillar trim panel mounting bracket.
Remove the 2 screws.
Torque: 4.8 Nm
23.
Remove and discard right air duct 4.
Release the 2 tabs from the 2 studs.
Remove the trim clip.
24.
Remove and discard right air duct 5.
Remove the trim clip.
25.
Remove and discard right air duct 6.
Remove the 2 trim clips.
26.
Remove and discard left air duct 1.
Remove the 2 trim clips.
27.
NOTE:
Left air duct 2 must be discarded.
Left air duct 2 has been removed during completion of the 'Headliner Lower For
Access' procedure.
28.
Remove and discard left air duct 3.
Remove the 2 trim clips.
NEW LEFT AND RIGHT AIR DUCT INSTALLATION
NOTES:
Some variation in the illustrations may occur, but the essential information is
always correct.
Some components shown removed for clarity.
All vehicles
1.
NOTE:
Repeat this step for the other side.
Remove the cargo net bracket in the order shown in the illustration.
Remove the 2 bolts.
Vehicles with 5 seats only
2.
Install the air duct.
Install the trim clip.
3.
Install the air duct.
Install the trim clip.
Secure the electrical wiring harness clip.
Install the tab.
Vehicles with 7 seats only
4.
Install the right air duct 4.
Install the 2 tabs to the 2 studs.
Install the trim clip.
5.
NOTE:
Reposition right air duct 4 to allow for the installation of right air duct 3.
Install the right air duct 3.
Install the 4 tabs to the 4 studs.
6.
Install the right air duct 2.
Install the trim clip.
7.
Install the left air duct 1.
Install the trim clip.
8.
Install the right air duct 1 section 2.
Install the 2 trim clips.
9.
Install the right air duct 1 section 1.
Install the clip.
Install the wiring harness clip.
All vehicles
10.
Install the air temperature sensor into the air duct in the position shown in the
illustration.
11.
Install the air duct.
Secure the retaining tab.
12.
Connect the air temperature sensor electrical connector.
13.
Disconnect the electrical connector from the right roof pod.
14.
Install the air temperature sensor into the air duct in the position shown in the
illustration.
15.
Install the air duct.
Secure the 2 tabs.
16.
Position the left roof pod wiring harness as shown in the illustration and connect
the electrical connector.
Connect the air temperature sensor electrical connector.
17.
Install the duct.
18.
NOTE:
Make sure the air duct retaining tab is located under the right cargo net
bracket, as shown in the illustration.
Install the right cargo net bracket.
Install the 2 bolts.
Torque: 6 Nm
Install the 2 trim clips.
19.
NOTE:
Make sure the air duct retaining tab is located under the left cargo net
bracket, as shown in the illustration.
Install the left cargo net bracket.
Install the 2 bolts.
Torque: 6 Nm
Install the 2 trim clips.
20.
Raise the headliner.
Secure the 5 clips.
Secure the 9 magnets.
21.
Connect the 2 headliner harness electrical connectors.
22.
Install the duct in the order shown in the illustration.
Install the tab.
23.
Install the duct in the order shown in the illustration.
Install the trim clip.
24.
Install the D-pillar trim panel mounting bracket.
Install the 2 bolts.
Torque: 4.8 Nm
25.
Install the module housing bracket.
Install the 2 nuts.
Torque: 5.4 Nm
Install the nut.
Torque: 48 Nm
26.
Install the rear right junction box assembly.
Connect the 4 electrical connectors.
Install the 2 bolts.
Torque: 6 Nm
27.
Install the left upper loadspace side bracket.
Install the 4 wiring harness clips.
Install the 2 bolts.
Torque: 5 Nm
Install the 3 nuts.
Torque: 5 Nm
28.
Install the left loadspace speaker.
Connect the electrical connector.
Install the loadspace speaker.
Install the 3 screws.
Torque: 1.9 Nm
Vehicles with 5 seats only
29.
Install the left loadspace trim panel, (see TOPIx Workshop Manual section 50105: Interior Trim And Ornamentation - Removal and Installation - Left Loadspace
Trim Panel - Vehicles With: 5 Seats/executive Seats).
Vehicles with 7 seats only
30.
Install the left loadspace trim panel, (see TOPIx Workshop Manual section 50105: Interior Trim And Ornamentation - Removal and Installation - Left Loadspace
Trim Panel - Vehicles With: 7 Seats).
All vehicles
31.
Install the right upper loadspace side bracket.
Install the 8 wiring harness clips.
Install the 2 bolts.
Torque: 5 Nm
Install the 4 nuts.
Torque: 5 Nm
32.
NOTE:
Left side is shown, right side is similar.
Install the right loadspace speaker.
Connect the electrical connector.
Install the loadspace speaker.
Install the 3 screws.
Torque: 1.9 Nm
Vehicles with 5 seats only
33.
Install the right loadspace trim panel, (see TOPIx Workshop Manual section 50105: Interior Trim And Ornamentation - Removal and Installation - Right
Loadspace Trim Panel - Vehicles With: 5 Seats/executive Seats).
34.
Install the loadspace floor trim.
Vehicles with 7 seats only
35.
Install the right loadspace trim panel, (see TOPIx Workshop Manual section 50105: Interior Trim And Ornamentation - Removal and Installation - Right
Loadspace Trim Panel - Vehicles With: 7 Seats).
36.
Install the smart loadspace compartment floor.
All vehicles
37.
Install the headliner, (see TOPIx Workshop Manual section 501-05: Interior Trim
And Ornamentation - Removal and Installation - Headliner Lower For Access).
- Recommended for automotive headliners in vehicles.
- Formula dries in 30 to 60 minutes.
- Adjustable nozzle.
- Product dries clear.
- Pack of 2
- Exceptional strength bonds heavyweight automotive headliners
- Versatile formula effectively bonds headliners to metal and...
- Aerosol can dispenses a controlled, even layer on surfaces
- Recommended for automotive headliners in vehicles
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TSB/Document ID: JLRTB02119NASV2-1
Replacement Service Bulletin Number:
MFR Communication Date: 2024-08-08
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: UNKNOWN OR OTHER
MFR Component System:
MFR Component Subsystem:
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