NHTSA ID Number: 11007059
Manufacturer Communication Number: RSB-93-24-001-1
TSB/Document Date: 2024-09-05
Summary
Rivian
is launching a technical service bulletin for some model year 2022-2024 R1T and R1S vehicles that are prone to excessive cabin noise and vibration from the A/C compressor. While the vehicle is safely functioning as designed, some customers might be unaccustomed to the noise of the A/C compressor in an electric vehicle; such noise is usually not noticeable in vehicles powered by an internal combustion engine. Upon customer complaint of excessive cabin noise or vibration while the A/C compressor is running, Rivian
will retrofit brackets on the A/C lines, and, if necessary, reroute a harness to reduce noise and vibration in the cabin.
RSB-93-24-001: Excessive Cabin Noise and Vibration
from A/C Compressor
Rivian
is launching a technical service bulletin for some model year 2022-2024 R1T and R1S vehicles that are
prone to excessive cabin noise and vibration from the A/C compressor. While the vehicle is safely functioning
as designed, some customers might be unaccustomed to the noise of the A/C compressor in an electric
vehicle; such noise is usually not noticeable in vehicles powered by an internal combustion engine. Upon
customer complaint of excessive cabin noise or vibration while the A/C compressor is running, Rivian
will
retrofit brackets on the A/C lines, and, if necessary, reroute a harness to reduce noise and vibration in the cabin.
Document Type
Technical Service Bulletin
Date
August 30, 2024
Affected Region(s)
USA, Canada
Affected Model(s)
R1T, R1S
Model Year(s)
2022-2024
Approximate Build Dates
January 2022-April 2024
Refer to the TSB Guide Dashboard to determine if
this document applies to a specific vehicle.
Vehicle System
93 - Noise Vibration and Harshness
Minimum Service Location
Service Center
Required Parts
Part Number
Quantity Engineering Name
Service Name/Notes
SC00004344-A
1
NUT - M6X1.0 HX FL CL8 R107G
PT01208787-A
1
R1T/S Suction and Discharge AC line Brackets
assmbly service
SC00004361-A
7
SCREW - M5X0.8X10 SO TI PL CL8.8 R103C
SC00035718-A
1
CLIP - 7.0X6.85 PR FIR TUBE R101
SC00007332-A
2
NUT - M6X1.0X4.2 RIV RND R105C
Rivet nuts
SC00006307-A
2
BOLT - M6X1.0X15.55 HX FL MAT CL8.8 R105G
Bracket Kit, Refrigerant
Lines
Attention: The parts listed in this table are only for unique steps that are called out in this bulletin.
Some sections of this bulletin might refer to Service Manual procedures which require additional parts.
Always review the bulletin and all potentially related Service Manual
procedures before ordering parts
and beginning work.
RSB-93-24-001: Excessive Cabin Noise and Vibration from A/C Compressor, Page 1
Potentially Required Parts
Part Number
Quantity Engineering Name
Service Name/Notes
PT00100804-C
1
R1-ALL: BRACKET - BATTERY CRADLE; LWR
Bracket, 12V Battery,
Lower
SC00019236-A
1
B00BK00009
Clip, Cowl Harness
PT00550288-B
1
BRKT; TVX STIFFENER
Reinforcement,
Expansion Valve
PT00598898-A
1
STUD; DOUBLE ENDED M8-M6
Stud, Flange, Front A/C
SC00004344-A
1
NUT - M6X1.0 HX FL CL8 R107G
Attention: The parts listed in this table are only for unique steps that are called out in this bulletin.
Some sections of this bulletin might refer to Service Manual procedures which require additional parts.
Always review the bulletin and all potentially related Service Manual
procedures before ordering parts
and beginning work.
Required Special Tools:
Tool Number
Tool Name
TSN00733
Rivet nut installation kit
Attention: The special tools listed in this table are only for unique steps that are called out in this
bulletin. Some sections of this bulletin might refer to Service Manual
procedures which require
additional special tools. Always review the bulletin and all potentially related Service Manual
procedures before beginning work.
Preparation
Evacuate refrigerant (refer to service manual procedure 264650024).
Note: Do not replace the desiccant insert.
Note: Perform the procedure through Install Refrigerant Line Brackets step 3 while the refrigerant is
being recovered.
RSB-93-24-001: Excessive Cabin Noise and Vibration from A/C Compressor, Page 2
Inspection
1. Check the vehicle build date:
If the vehicle was built before September 16, 2022: Skip to the Reroute Low Voltage Harness
section.
If the vehicle was built between September 16, 2022 and October 17, 2022: Continue to the next
step.
If the vehicle was built after October 17, 2022: Skip to the Install Refrigerant Line Brackets section.
2. Remove: Airbag, Knee, LH (refer to service manual procedure 724015010).
3. Inspect for the presence of the highlighted component(s).
If the component is present: Skip to the Install Refrigerant Line Brackets section.
If the component is not present: Continue to the next section.
Reroute Low Voltage Harness
1. Remove: Pedal, Brake (refer to service manual procedure 145510010).
2.
RSB-93-24-001: Excessive Cabin Noise and Vibration from A/C Compressor, Page 3
3. Remove and discard:
Note: Shown with components removed for clarity.
4. Attach the new clip to Harness, Cowl, as shown.
Note: Shown with components removed for clarity.
1
Harness, 12V Batteries - LH Fuse Box
2
Harness, Cowl
RSB-93-24-001: Excessive Cabin Noise and Vibration from A/C Compressor, Page 4
5. Push Harness, 12V Batteries - LH Fuse Box forward until it makes contact with the body. Position
Harness, Cowl to hold Harness, 12V Batteries - LH Fuse Box against the body. Secure the new clip.
1
Harness, 12V Batteries - LH Fuse Box
2
Harness, Cowl
Note: The rework in this step might not be possible on some early production vehicles. In
these cases: Use cable ties to secure the harnesses so that they do not contact the brake pedal
assembly.
6. Continue to the next section.
RSB-93-24-001: Excessive Cabin Noise and Vibration from A/C Compressor, Page 5
Install Refrigerant Line Brackets
1. Remove: Screen, Leaf (refer to service manual procedure 647920010).
2. Remove: Bracket, 12V Battery (refer to service manual procedure 786620010).
Note: Inspect the highlighted area(s).
If the highlighted tabs on the component appear as shown: Replace the component with revision
C or later before reinstalling. Continue to the next step.
If the highlighted tabs on the component appear as shown: Continue to the next step.
3. Remove and discard:
Warning: Make sure that the refrigerant has been fully recovered before continuing.
4. Remove: Line, Refrigerant, High Pressure (refer to service manual procedure 264634010).
5. Use plugs or caps to cover all opening(s).
RSB-93-24-001: Excessive Cabin Noise and Vibration from A/C Compressor, Page 6
6. On the removed component(s):
a. Install:
b. Install:
c. Install:
Note: Do not fully tighten the fastener(s) at this time.
d. Install:
RSB-93-24-001: Excessive Cabin Noise and Vibration from A/C Compressor, Page 7
7. Working on the RH side of the vehicle:
8.
9. Install: Line, Refrigerant, High Pressure (refer to service manual
procedure 264634010).
Note: Reinstall the fastener in the highlighted position.
RSB-93-24-001: Excessive Cabin Noise and Vibration from A/C Compressor, Page 8
10. Install:
11. Tighten:
12. Attach:
RSB-93-24-001: Excessive Cabin Noise and Vibration from A/C Compressor, Page 9
13. Reconnect:
14. Test-fit the component.
15. Mark the position of the component.
RSB-93-24-001: Excessive Cabin Noise and Vibration from A/C Compressor, Page 10
16. Remove:
17. Inspect for the presence of the highlighted component(s).
Note: This information will be used in a later step.
18. Remove: Line, Refrigerant, Compressor, Low Pressure (refer to service manual procedure 264630010).
19. Use plugs or caps to cover all opening(s).
20. Align the component(s) to the position that was marked earlier.
RSB-93-24-001: Excessive Cabin Noise and Vibration from A/C Compressor, Page 11
21. In 2 locations: Using a marking punch: Mark the center of each hole in the component.
22. Remove:
23. In 2 locations: Using a drill with a 3.2 mm (1/8 inch) drill bit: Drill through the marks.
24. In 2 locations: Using a drill with a 10 mm drill bit: Drill through the holes.
RSB-93-24-001: Excessive Cabin Noise and Vibration from A/C Compressor, Page 12
25. Using the rivet nut installation kit: Install the rivet nuts.
RSB-93-24-001: Excessive Cabin Noise and Vibration from A/C Compressor, Page 13
26. On the removed component(s):
a. Install:
b. Install:
c. Install:
Note: Do not fully tighten the fastener(s) at this time.
RSB-93-24-001: Excessive Cabin Noise and Vibration from A/C Compressor, Page 14
27. If the component shown in step 17 was not present: Replace:
28. Remove plugs or caps covering all opening(s).
29. Install: Line, Refrigerant, Compressor, Low Pressure (refer to service manual
procedure 264630010).
30.
If the component shown in step 17 was present: Reinstall the original component.
If the component shown in step 17 was not present: Install a new component.
31. Install:
RSB-93-24-001: Excessive Cabin Noise and Vibration from A/C Compressor, Page 15
32. Tighten:
33. Continue to the next section.
Torque specifications in this
section
Step Number Torque (Nm)
9
10
10
10
11
5
27
7
31
10
32
5
Final Steps
1. Recharge refrigerant (refer to service manual procedure 264650024).
Note: Do not replace the desiccant insert.
2. Reinstall all components that were removed for access and replace all non-reusable components. Refer
to the service manual procedures referenced in this document for additional component reusability
information and torque specifications.
RSB-93-24-001: Excessive Cabin Noise and Vibration from A/C Compressor, Page 16
Labor Codes
Labor Code
Description
RSB932400100
RSB-93-24-001 not applicable
RSB932400101
Retrofit refrigerant line brackets
RSB932400102
Retrofit refrigerant line brackets, replace lower 12V battery bracket
RSB932400103
Retrofit refrigerant line brackets, retrofit expansion valve reinforcement
RSB932400104
Retrofit refrigerant line brackets, retrofit expansion valve reinforcement, replace
lower 12V battery bracket
RSB932400105
Inspect low voltage harness, retrofit refrigerant line brackets
RSB932400106
Inspect low voltage harness, retrofit refrigerant line brackets, replace lower 12V
battery bracket
RSB932400107
Inspect low voltage harness, retrofit refrigerant line brackets, retrofit expansion
valve reinforcement
RSB932400108
Inspect low voltage harness, retrofit refrigerant line brackets, retrofit expansion
valve reinforcement, replace lower 12V battery bracket
RSB932400109
Reroute low voltage harness, retrofit refrigerant line brackets
RSB932400110
Reroute low voltage harness, retrofit refrigerant line brackets, replace lower 12V
battery bracket
RSB932400111
Reroute low voltage harness, retrofit refrigerant line brackets, retrofit expansion
valve reinforcement
RSB932400112
Reroute low voltage harness, retrofit refrigerant line brackets, retrofit expansion
valve reinforcement, replace lower 12V battery bracket
Contact ServiceDocumentFeedback@rivian
.com regarding labor codes and document content.
RSB-93-24-001: Excessive Cabin Noise and Vibration from A/C Compressor, Page 17
- 3X Stronger than the leading full synthetic*
- 10X Better high stress performance**
- 20,000 miles between oil changes***
- Viscosity breakdown as measured in Kurt Orbahn test on 5W...
- As measured in Seq IX test under high load/torque conditions...
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TSB/Document ID: RSB-93-24-001-1
Replacement Service Bulletin Number:
MFR Communication Date: 2024-08-31
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: UNKNOWN OR OTHER
MFR Component System:
MFR Component Subsystem:
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