NHTSA ID Number: 11006857
Manufacturer Communication Number: No. 146-21
TSB/Document Date: 2024-09-04
Summary
Symptom based workshop manual for PSCB disc brakes - scrubbing noises from the front axle area
Symptom-based workshop manual
Service
146/21 ENU
4652
4
Symptom - PSCB Disc Brakes - Scrubbing Noises from the Front Axle Area (SY 146/21)
Change overview:
Release
Date
Change
1
10/28/2021
•
First publication
2
08/06/2024
•
Required parts adapted (part numbers for brake discs, brake
pads and retaining springs)
Work procedure adjusted
•
Model Line:
Taycan (Y1A / Y1B / Y1C)
Model Year:
As of 2020 up to 2024
Equipment:
Porsche
Surface Coated Brake (PSCB, M-no. 1LZ/1ZP)
Concerns:
Front PSCB disc brake
Symptom:
The customer complains about a scrubbing noise coming from the front axle area at night, particularly at
low speed and when the brake is not pressed.
Cause:
A slight tolerance deviation in the contact pattern and/or a slight lateral runout of the PSCB disc brakes
results in sound transmission via the steering column into the passenger compartment.
Remedial
Action:
Retrofit a balance weight on the universal joint of the steering column in order to dampen sound transmission. Also check brake discs on the front axle for tolerance deviations, lateral runout and hotspots
and replace them if necessary.
Required parts and materials
Parts Info:
Part No.
Designation
– Location
Number
9J1419647B
Balance weight (half shell)
– Intermediate steering shaft
1 piece
9J1419647C
Balance weight (half shell)
– Intermediate steering shaft
1 piece
PAF104882
Internal hexagon round/oval-head screw (M5 x 20)
– Balance weight
2 pieces
AfterSales
Aug 6, 2024
Page 1 of 5
4
Service
4652
Symptom-based workshop manual
ENU 146/21
N90799102
Countersunk screw with internal serration,
self-locking (M18 x 1.5 x 18)
– Steering wheel
1 piece
WHT004955A
Internal hexagon round cheese head bolt (M8 x 30)
– Steering column
2 pieces
additional parts only required in certain cases
971907637
Sender wire (brake pad wear indicator)
– Brake calliper on front axle
2 pieces
PAF004572
Collared cheese head bolt with hexagon socket
head (M14 x 1.5 x 135)
– Brake calliper on front axle
4 pieces
up to model year 2021:
9Y0615301AF
Brake disc
– Front axle, left
1 piece
9Y0615302AF
Brake disc
– Front axle, right
1 piece
PAE698231
1 set of springs repair kit
– Brake calliper on front axle
2 pieces
9Y0698151AQ
1 set of brake pads for the disc brakes
– Brake calliper on front axle
1 piece
Model year as of 2021:
Materials:
Aug 6, 2024
Page 2 of 5
PAD615301
Brake disc
– Front axle, left
1 piece
PAD615302
Brake disc
– Front axle, right
1 piece
9A769826900
Retainer spring repair kit
– Brake calliper on front axle
2 pieces
9J1698151M
1 set of brake pads for disc brakes
– Brake calliper on front axle
1 piece
Required materials (usually already available in the Porsche
Center):
Part No.
Designation
Quantity
00004330508
Mounting paste (100 gram/ 3.52 oz tube)
4 grams/ 0.14 oz
AfterSales
Symptom-based workshop manual
Service
146/21 ENU
4652
4
Retrofitting balance weight
Information
When installing the balance weights, the wheels must always be in straight-ahead position.
Work Procedure: 1
Separate universal joint from the steering column.
Workshop Manual '481519 Removing and installing steering column'
Information
When screwing-in the balance weights, first install both screws and then tighten them to prevent the
half bodyshells from tilting.
2
Install balance weights (half shells) on the steering wheel side Assembling balance weight -1- at
the universal joint and screw in and tighten screws.
Tightening torque 6 Nm (4.4 ftlb.)
Assembling balance weight
3
Install steering column.
Workshop Manual '481519 Removing and installing steering column'
4
Test drive the car and check whether the customer complaint has been rectified.
AfterSales
Aug 6, 2024
Page 3 of 5
4
Service
Symptom-based workshop manual
ENU 146/21
4652
Assessment
( )
Customer complaint no longer exists.
(✗)
Customer complaint still exists.
Action
End of action.
Continue with:
Technical Information '481519 Check brake
discs and replace brake discs and pads if
necessary'.
Check brake discs and replace brake discs and pads if necessary
Work Procedure: 1
2
•
Remove both front wheels.
Workshop Manual '440519 Removing and fitting wheel'
Check contact pattern and lateral runout of PSCB brake discs.
Workshop Manual '465202 Checking front PSCB brake discs'
If the brake discs show defects in accordance with the inspection as described in the Workshop
Manual, the brake discs and brake pads must be replaced and the balance weight must also be retrofitted.
Information
If hotspots are visible, replacing the brake discs and brake
pads cannot be billed using the new vehicle warranty.
Brake disc hotspots
3
Install both front wheels.
Workshop Manual '440519 Removing and fitting
wheel'
Brake disc hotspots
Aug 6, 2024
Page 4 of 5
AfterSales
Service
Symptom-based workshop manual
146/21 ENU
4652
4
Labor position and PCSS encryption:
Information
•
If the PSCB disc brakes have hotspots, the brake disc and brake pad replacement cannot be billed
using the new vehicle warranty.
•
If the PSCB disc brakes have deviations from tolerance limits and/or lateral wear, the brake
disc and brake pad replacement can be billed using the new vehicle warranty.
•
Retrofitting the balance weight can be billed using the new vehicle warranty.
Labor position:
APOS
Labour operation
I No.
46525000
Reworking two front PSCB brake discs (installing
balance weight)
46525002
Reworking two front PSCB brake discs (installing
balance weight, replacing brake discs and pads)
PCSS encryption:
Location (FES5)
46520
Front PSCB brake disc
Damage type (SA4)
1316
rubs
References:
Workshop Manual '440519 Removing and installing wheel'
Workshop Manual '465202 Checking front PSCB brake discs'
Workshop Manual '463456 Replacing front PCCB brake pads'
Workshop Manual '465119 Removing and installing front PCCB brake disc'
Workshop Manual '481519 Removing and installing steering column'
Important Notice: Technical Bulletins issued by Porsche
Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche
service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche
vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche
special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche
recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche
technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche
PIWIS diagnostic and testing device take precedence and, in the event of a
discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed.
© 2024 Porsche
Cars North America, Inc.
AfterSales
Aug 6, 2024
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- Mixes well with conventional fluids
- Low-moisture formula provides excellent vapor lock...
- Ideal for hydraulic and disc brakes
- Provides an extra margin of safety in extreme braking...
- Mix of polyglycol ethers ensures hot brake-system operation...
- Excellent for ABS, disc and drum brake systems
- Delivers braking power when needed by avoiding a spongy...
- Both wet and dry boiling points exceed the minimum...
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TSB/Document ID: No. 146-21
Replacement Service Bulletin Number:
MFR Communication Date: 2024-09-04
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SERVICE BRAKES
MFR Component System:
MFR Component Subsystem:
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