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NHTSA ID Number: 11006857

Manufacturer Communication Number: No. 146-21

TSB/Document Date: 2024-09-04


Summary

Symptom based workshop manual for PSCB disc brakes - scrubbing noises from the front axle area


Symptom-based workshop manual

Service
146/21 ENU

4652

4

Symptom - PSCB Disc Brakes - Scrubbing Noises from the Front Axle Area (SY 146/21)

Change overview:
Release

Date

Change

1

10/28/2021

First publication

2

08/06/2024

Required parts adapted (part numbers for brake discs, brake
pads and retaining springs)
Work procedure adjusted


Model Line:

Taycan (Y1A / Y1B / Y1C)

Model Year:

As of 2020 up to 2024

Equipment:

PorscheeBay logo Surface Coated Brake (PSCB, M-no. 1LZ/1ZP)

Concerns:

Front PSCB disc brake

Symptom:

The customer complains about a scrubbing noise coming from the front axle area at night, particularly at
low speed and when the brake is not pressed.

Cause:

A slight tolerance deviation in the contact pattern and/or a slight lateral runout of the PSCB disc brakes
results in sound transmission via the steering column into the passenger compartment.

Remedial
Action:

Retrofit a balance weight on the universal joint of the steering column in order to dampen sound transmission. Also check brake discs on the front axle for tolerance deviations, lateral runout and hotspots
and replace them if necessary.

Required parts and materials
Parts Info:

Part No.

Designation
– Location

Number

9J1419647B

 Balance weight (half shell)
– Intermediate steering shaft

1 piece

9J1419647C

 Balance weight (half shell)
– Intermediate steering shaft

1 piece

PAF104882

 Internal hexagon round/oval-head screw (M5 x 20)
– Balance weight

2 pieces

AfterSales

Aug 6, 2024
Page 1 of 5

4

Service
4652

Symptom-based workshop manual

ENU 146/21

N90799102

 Countersunk screw with internal serration,
self-locking (M18 x 1.5 x 18)
Steering wheel

1 piece

WHT004955A

 Internal hexagon round cheese head bolt (M8 x 30)
Steering column

2 pieces

additional parts only required in certain cases
971907637

 Sender wire (brake pad wear indicator)
– Brake calliper on front axle

2 pieces

PAF004572

 Collared cheese head bolt with hexagon socket
head (M14 x 1.5 x 135)
– Brake calliper on front axle

4 pieces

up to model year 2021:
9Y0615301AF

 Brake disc
– Front axle, left

1 piece

9Y0615302AF

 Brake disc
– Front axle, right

1 piece

PAE698231

 1 set of springs repair kit
– Brake calliper on front axle

2 pieces

9Y0698151AQ

 1 set of brake pads for the disc brakes
– Brake calliper on front axle

1 piece

Model year as of 2021:

Materials:

Aug 6, 2024
Page 2 of 5

PAD615301

 Brake disc
– Front axle, left

1 piece

PAD615302

 Brake disc
– Front axle, right

1 piece

9A769826900

 Retainer spring repair kit
– Brake calliper on front axle

2 pieces

9J1698151M

 1 set of brake pads for disc brakes
– Brake calliper on front axle

1 piece

Required materials (usually already available in the PorscheeBay logo Center):
Part No.

Designation

Quantity

00004330508

 Mounting paste (100 gram/ 3.52 oz tube)

4 grams/ 0.14 oz

AfterSales

Symptom-based workshop manual

Service
146/21 ENU

4652

4

Retrofitting balance weight
Information
When installing the balance weights, the wheels must always be in straight-ahead position.
Work Procedure: 1

Separate universal joint from the steering column.
 Workshop Manual '481519 Removing and installing steering column'
Information
When screwing-in the balance weights, first install both screws and then tighten them to prevent the
half bodyshells from tilting.

2

Install balance weights (half shells) on the steering wheel side  Assembling balance weight -1- at
the universal joint and screw in and tighten screws.
Tightening torque 6 Nm (4.4 ftlb.)

Assembling balance weight
3

Install steering column.
 Workshop Manual '481519 Removing and installing steering column'

4

Test drive the car and check whether the customer complaint has been rectified.

AfterSales

Aug 6, 2024
Page 3 of 5

4

Service

Symptom-based workshop manual

ENU 146/21

4652

Assessment
( )

Customer complaint no longer exists.

(✗)

Customer complaint still exists.

Action
End of action.
Continue with:

 Technical Information '481519 Check brake
discs and replace brake discs and pads if
necessary'.

Check brake discs and replace brake discs and pads if necessary
Work Procedure: 1

2

Remove both front wheels.
 Workshop Manual '440519 Removing and fitting wheel'
Check contact pattern and lateral runout of PSCB brake discs.

 Workshop Manual '465202 Checking front PSCB brake discs'
If the brake discs show defects in accordance with the inspection as described in the Workshop
Manual, the brake discs and brake pads must be replaced and the balance weight must also be retrofitted.

Information
If hotspots are visible, replacing the brake discs and brake
pads cannot be billed using the new vehicle warranty.
 Brake disc hotspots
3

Install both front wheels.
 Workshop Manual '440519 Removing and fitting
wheel'

Brake disc hotspots

Aug 6, 2024
Page 4 of 5

AfterSales

Service

Symptom-based workshop manual

146/21 ENU

4652

4

Labor position and PCSS encryption:
Information

If the PSCB disc brakes have hotspots, the brake disc and brake pad replacement cannot be billed
using the new vehicle warranty.

If the PSCB disc brakes have deviations from tolerance limits and/or lateral wear, the brake
disc and brake pad replacement can be billed using the new vehicle warranty.

Retrofitting the balance weight can be billed using the new vehicle warranty.

Labor position:
APOS

Labour operation

I No.

46525000

Reworking two front PSCB brake discs (installing
balance weight)

46525002

Reworking two front PSCB brake discs (installing
balance weight, replacing brake discs and pads)
PCSS encryption:

Location (FES5)

46520

Front PSCB brake disc

Damage type (SA4)

1316

rubs

References:

 Workshop Manual '440519 Removing and installing wheel'
 Workshop Manual '465202 Checking front PSCB brake discs'
 Workshop Manual '463456 Replacing front PCCB brake pads'
 Workshop Manual '465119 Removing and installing front PCCB brake disc'
 Workshop Manual '481519 Removing and installing steering column'

Important Notice: Technical Bulletins issued by PorscheeBay logo Cars North America, Inc. are intended only for use by professional automotive technicians who have attended PorscheeBay logo service training
courses. They are written to inform those technicians of conditions that may occur on some PorscheeBay logo vehicles, or to provide information that could assist in the proper servicing of a vehicle. PorscheeBay logo special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those PorscheeBay logo recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained PorscheeBay logo technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the PorscheeBay logo PIWIS diagnostic and testing device take precedence and, in the event of a
discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed.

© 2024 PorscheeBay logo Cars North America, Inc.

AfterSales

Aug 6, 2024
Page 5 of 5

1

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TSB/Document ID: No. 146-21

Replacement Service Bulletin Number:

MFR Communication Date: 2024-09-04

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: SERVICE BRAKES

MFR Component System:

MFR Component Subsystem:


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