NHTSA ID Number: 11005808
Manufacturer Communication Number: Bulletin 287R
TSB/Document Date: 2024-08-06
Summary
Stress in the spark plug ceramic insulator could lead to cracks and/or punctures resulting in current leakage.
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TSB/Document ID: Bulletin 287R
Replacement Service Bulletin Number:
MFR Communication Date: 2024-07-09
MFR Internal Campaign ID/Software Version: 287R
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
Release Date
Technical Service Bulletin
07/09/2024
287R UPDATE
Spark Plugs – (NVLW)
Applicable Vehicles
Country
Beginning Model Year
Ending Model Year
Vehicle
Vehicle Count
USA
USA
CAN
CAN
2024
2024
2024
2024
2024
2024
2024
2024
JETTA
TAOS
JETTA
TAOS
259
1,373
51
67
Revision History
Revision
Date
Purpose
1
July 09, 2024
Original publication
Condition/Technical Background
This Update has been proactively released to prevent the following condition(s) from occurring in the vehicle:
Criteria
Technical Background
01
Stress in the spark plug ceramic insulator could lead to cracks and/or punctures resulting in current leakage.
Remedy
Criteria
01
Remedy
Inspect all spark plugs and replace if necessary.
This Update is in effect until removed.
Vehicle must meet all of the following criteria:
• Procedure is valid only for vehicles that show the 287R code in the ELSA Campaign/Action Information screen
on the day of repair.
• Vehicle must be within the New Vehicle Limited Warranty (NVLW).
• Procedure must be performed within the allotted time frame stated in this Technical Service Bulletin.
• Procedure must be performed on applicable vehicles in dealer inventory prior to sale.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Volkswagen
dealer. 2024 Volkswagen
of America, Inc. and Volkswagen
Canada. All Rights Reserved.
28R7 Page 1 of 14
Release Date
07/09/2024
Technical Service Bulletin
287R UPDATE
Spark Plugs – (NVLW)
Service
NOTE:
•
ELSA is the only valid inquiry/verification source. Check ELSA on the day this vehicle UPDATE will be
performed to verify vehicle eligibility for the UPDATE. Status must show “open”. Attach an ELSA printout
showing the “open” status to the repair order.
•
If this UPDATE appears to have already been performed but the code still shows open in ELSA, contact
Warranty before proceeding further. Another dealer may have recently performed this UPDATE but not
yet entered a claim for it in the system.
•
ELSA may also show additional open action(s); if so, inform your customer - this work can be done while
the vehicle is in for this UPDATE.
•
Contact the Warranty Helpline (U.S.) or the Warranty Campaign Specialist (Canada) if you have any
questions.
•
Enter the VIN in ELSA and proceed to the
“Campaign/Action” screen.
TIP
On the date of repair, print this screen and keep a
copy with the repair order.
•
Confirm the Campaign/Action is open . If the status is closed, no further work is
required.
•
Note the Applicable Criteria ID for
use in determining the correct work to be done
and corresponding parts associated.
CRITICAL REPAIR STEP
STOP!
If multiple software update Campaign/Actions are
open, they must be performed in order of the Start
date . The oldest should be performed
first.
•
All Safety Recalls must be completed prior
to completing this campaign.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Volkswagen
dealer. 2024 Volkswagen
of America, Inc. and Volkswagen
Canada. All Rights Reserved.
28R7 Page 2 of 14
Release Date
07/09/2024
Technical Service Bulletin
287R UPDATE
Spark Plugs – (NVLW)
NOTE
•
Damages resulting from improper repair or failure to follow these work instructions are the dealer’s
responsibility and are not eligible for reimbursement under this action.
•
Diagnosis and repair of pre-existing conditions in the vehicle are not covered under this action.
•
•
If equipped, remove the engine cover
upward from the ball pins in the following
sequence:
o
Pull the engine cover off the ball
pins .
o
Remove the engine cover from
the ball pins .
Squeeze the locking mechanism to
release the breather line from the air duct
and move to the side.
NOTE
Do not attempt to remove the vent hose connection
from air intake block . This is a bonded
connection and cannot be disassembled.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Volkswagen
dealer. 2024 Volkswagen
of America, Inc. and Volkswagen
Canada. All Rights Reserved.
28R7 Page 3 of 14
Release Date
07/09/2024
Technical Service Bulletin
287R UPDATE
Spark Plugs – (NVLW)
•
Turn the locking ring for the air duct
in the direction indicated .
•
Release the retaining clip on both sides of
the air duct in the direction indicated
.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Volkswagen
dealer. 2024 Volkswagen
of America, Inc. and Volkswagen
Canada. All Rights Reserved.
28R7 Page 4 of 14
Release Date
07/09/2024
Technical Service Bulletin
287R UPDATE
Spark Plugs – (NVLW)
•
Pull the retaining clip in the direction
indicated .
•
Disengage the retaining clip from the
locking mechanism .
•
Unclip the fuel line from the air duct .
•
Remove the air duct from the charge air
cooler.
•
Remove the air duct from the turbocharger,
lightly rotating it if needed.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Volkswagen
dealer. 2024 Volkswagen
of America, Inc. and Volkswagen
Canada. All Rights Reserved.
28R7 Page 5 of 14
Release Date
07/09/2024
Technical Service Bulletin
287R UPDATE
Spark Plugs – (NVLW)
•
Push the locking mechanisms on both sides of
the breather line to release it.
•
Move the breather line to the side.
NOTE
Note the installed position of each ignition coil.
•
Disconnect the connectors .
•
Remove the bolts .
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Volkswagen
dealer. 2024 Volkswagen
of America, Inc. and Volkswagen
Canada. All Rights Reserved.
28R7 Page 6 of 14
Release Date
07/09/2024
Technical Service Bulletin
287R UPDATE
Spark Plugs – (NVLW)
•
Fully insert the Puller -T10530- into the ignition
coil bolt hole .
•
Tighten the knurled nut in the direction
indicated .
CAUTION
Risk of consequential damage!
Do not kink or damage the rubber tubes on the
ignition coils.
•
Remove the ignition coil from the cylinder head
in the direction indicated using the
Puller -T10530-.
•
Repeat these steps for each ignition coil until
all are removed.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Volkswagen
dealer. 2024 Volkswagen
of America, Inc. and Volkswagen
Canada. All Rights Reserved.
28R7 Page 7 of 14
Release Date
07/09/2024
Technical Service Bulletin
287R UPDATE
Spark Plugs – (NVLW)
NOTE
Note the installed position of each spark plug as
they are removed.
•
Remove all four spark plugs using the
Spark Plug Removal Tool -3122 B-.
•
Check the part number and production
date of each spark plug.
•
If any of the spark plugs have part number
05E-905-626 and a production date of “18/22”
or “46/22”:
o
Replace all four spark plugs.
o
Tighten the spark plugs to 22 Nm.
Part Number
Part Description
05E-905-602-C
Spark Plug (qty.4)
•
If all four spark plugs do not meet the criteria
listed above, the spark plugs do not require
replacement.
•
If the spark plugs are not replaced, reinstall the
spark plugs back into their original locations.
o
Tighten the spark plugs to 22 Nm.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Volkswagen
dealer. 2024 Volkswagen
of America, Inc. and Volkswagen
Canada. All Rights Reserved.
28R7 Page 8 of 14
Release Date
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