NHTSA ID Number: 11005517
Manufacturer Communication Number: 27-009
TSB/Document Date: 2024-08-02
Summary
Certain Kenworth
T880/W990 trucks equipped with the Allison automatic transmission
and customer installed PTO are missing a layer in the wiring harness for the PTO. A harness overlay may need to be added to the existing vehicle harness in order for the PTO to function.
27-009: T880/W990 Allison PTO Layer Missing
Author: Brad Schmitz
Title
27-009: T880/W990 Allison PTO Layer Missing
Description
T880/W990 Allison PTO Layer Missing
Bulletin No.
27-009
Bulletin
Category
Technical Information
1/16/2024
Image
Service
Subject
T880/W990 Allison PTO Layer Missing
Section
Automated Transmission
- 27
What’s New
Abstract
Certain Kenworth
T880/W990 trucks equipped with the Allison
automatic transmission
and customer installed PTO are missing
a layer in the wiring harness for the PTO. A harness overlay
may need to be added to the existing vehicle harness in order
for the PTO to function.
Revision
Condition /
Complaint
Certain Kenworth T880/W990 trucks equipped with the Allison
automatic transmission
and customer installed PTO are missing
a layer in the wiring harness for the PTO. A harness overlay
may need to be added to the existing vehicle harness in order
for the PTO to function.
Chassis
Affected
KW – 1,371 (1,275 U.S. and 96 Canada) Model Year 2023
T880/W990 trucks built from 01/23/2023 to 04/20/2023
equipped with the Allison automatic transmission
and customer
installed PTO option.
Service
Action
Campaign
Page 1 of 4
27-009: T880/W990 Allison PTO Layer Missing
27-009
NOTE
Verify with the customer if their vehicle’s PTO system is fully
operational prior to scheduling appointment.
If the PTO is fully operational, this bulletin DOES NOT apply,
and no appointment is needed.
1. Review the attached chassis list for your dealer code
and schedule your customer(s) for service if their
chassis is on the list.
2. In Service Management, select Campaign 27009 to
add it to the case. If the unit is released back into
service without performing the repair, make sure to
also release the Campaign in Service Management.
3. If you are not using Service Management to start
repair orders, review SIR for “Complete” next to
the 27009 Campaign code prior to performing this
repair.
4. Follow the procedures to install the PTO harness
overlay.
Warranty
KENWORTH
WARRANTY STATEMENT
For repairs completed by 01/01/2025, Kenworth will pay for
parts at dealer net plus applicable mark-up and labor:
2.1 hours labor to build and install the PTO harness
overlay. Use Quick Claim Code 27009.
File an additional claim for extraordinary circumstances.
A quick claim for standard labor must be filed first.
File the claim within 14 days in accordance with
the Warranty Policy CA009.
Question for warranty approver: Does the supplier warranty
matrix match the bulletin?
Page 2 of 4
27-009: T880/W990 Allison PTO Layer Missing
27-009
Claim
Category:
Parts
Truck
Repair Type
Proactive
Customer
120
Concern Code
Causal Code
29
Corrective
Action Code
14
Responsibility
Code:
Camp
Failure
Location
056-001-110
Causal Part
E92-1141
Supplier Code N/A
SRT Code
B23-28A Bulletin
27-009 –
Allison
PTO
Layer
Missing
per
bulletin
procedure.
2.1HRS
Display in SIR
Always
Visible
Editable by
dealer?
No
KW AutoPay
Yes
PB AutoPay
Choose
an item.
Parts are available from PACCAR
Parts.
Quantity Part
Number
1
CN10850
2
CN26150
2
2
CN50200
1241380-1
2
As
Needed
10 (feet)
964972-1
Locally
Sourced
Locally
Sourced
Description
Total Cost
CONNECTORSENDER
TEMPERATURE
TERMINAL-F SPADE
16-18GA PACK
150SER
SEAL-PACKARD
RECEPTACLEMCP1.5MM F 0.5
SEAL-CONNECTOR
Electrical Tape
$3.99
18 Gauge TXL Blue
Primary Wire
$6.00
Page 3 of 4
27-009: T880/W990 Allison PTO Layer Missing
27-009
10 (feet) Locally
Sourced
10 (feet) Locally
Sourced
As
Locally
Needed Sourced
(Up to
20)
10 (feet) Locally
Sourced
Procedure
18 Gauge TXL Blue
Primary Wire
18 Gauge TXL Gray
Primary Wire
Cable Ties
$6.00
¼” Split Loom
$10.00
$6.00
$1.00
Please follow your dealership's safety procedures and
precautions to ensure the vehicle can be safely repaired
and maintained.
See Procedures for more info.
Links
KW Chassis List
KW US/Canada English Customer Letter
KW Canada French Customer Letter
Procedures Document
Channels
KWUS ☒ KWCA☒ KWGS☒
Publish On
12/20/2023
Page 4 of 4
Kenworth Truck Company
Customer Service Department
PO Box 1000
Kirkland, Washington 98083-1000
(425) 828-5888
Date TBD
[First VIN]
Customer Name
Address
City, State Zip
Subject: TIB 27-009: Allison PTO Layer Missing
Dear Kenworth Customer,
Your vehicle (listed within this letter) may be eligible for a campaign to have a PTO harness overlay installed.
Certain Kenworth
T880/W990 trucks equipped with the Allison automatic transmission
and customer installed PTO option are missing
a layer in the wiring harness for the PTO. A harness overlay may need to be added to the existing vehicle harness in order for the
PTO to function.
If you have already had this work performed, or if your truck’s fully installed PTO is fully operational, please disregard this letter.
Otherwise, please contact your Kenworth dealership to schedule an appointment for this work. You can find your nearest Kenworth
dealer at Dealer Locator using the QR code above, or on www.Kenworth.com.
When contacting your selected Kenworth dealer, refer to campaign TIB 27-009 and the VIN listed on this letter. The work will take
approximately 3 hours, depending on repair scope, vehicle configuration, and dealer scheduling. There will be no charge to you if
completed by 02/01/2025. We apologize for this inconvenience but ask for your cooperation to ensure your continued satisfaction with
Kenworth products.
The problem is…
Certain Kenworth T880/W990 trucks equipped with an Allison automatic
transmission and customer installed PTO option may be missing a layer in
the wiring harness for the PTO.
What your dealer will do…
If your vehicle is affected, your Kenworth dealer will install a harness overlay
for the PTO.
What you must do …
If your truck’s fully installed PTO is not functional, please contact your
Kenworth Dealer to schedule an appointment for repair.
If you had this repair performed before you received this letter, you may be eligible to receive reimbursement for the cost of obtaining
a pre-notification remedy of the problem associated with this campaign. Please contact your Kenworth
dealer for more information.
If you require further information about this campaign or experience any difficulty in making arrangements for this repair, please
contact Kenworth Customer Service, provide your name, your dealer’s city and state, your phone number, your email address
(optional), the last 8 digits of your VIN, the bulletin number, and your question using one of the following:
Email: Kenworth.Campaigns@paccar
.com with the bulletin number in the subject line
or
Mail: Kenworth Truck Company, P.O. Box 1000, Kirkland, WA 98083-1000, Attn: Customer Service Department
or
Phone: 425-828-5888
If you no longer own this vehicle, we would appreciate your advising us of the new owner if you know their name.
Thank you,
Annick Hollingsworth
Director of Service Platforms
Kenworth Truck Company
VIN:
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TSB/Document ID: 27-009
Replacement Service Bulletin Number:
MFR Communication Date: 2024-07-22
MFR Internal Campaign ID/Software Version: 27-009
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
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