NHTSA ID Number: 11005155
Manufacturer Communication Number: T-SB-0005-24 Rev1
TSB/Document Date: 2024-07-23
Summary
Some 2021 model year Avalon, 2020 – 2022 model year Camry, and 2019 – 2022 model year RAV4 vehicles equipped with an A25A-FKS engine may exhibit reduced engine power and/or a MIL ON condition with one or more of the following throttle body Diagnostic Trouble Codes (DTCs) present in freezing temperatures: •P01201C: Throttle / Pedal Position Sensor / Switch “A” Circuit Voltage Out of Range. •P210015: Throttle Actuator “A” Control Motor Circuit Short to Battery or Open. •P210019: Throttle Actuator “A” Control Motor Circuit Current Above Threshold. •P211172: Throttle Actuator “A” Control System Actuator Stuck Open. The Engine Control Module (ECM) (SAE term: Powertrain Control Module/PCM) logic and the fuel pump assembly have been modified to address these conditions.
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TSB/Document ID: T-SB-0005-24 Rev1
Replacement Service Bulletin Number:
MFR Communication Date: 2024-05-21
MFR Internal Campaign ID/Software Version: T-SB-0005-24 Rev1
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
T-SB-0005-24
Rev1
February 7, 2024
MIL ON With DTC(s) P01201C, P210015, P210019,
and/or P211172 in Freezing Temperatures
Service
Category
Engine/Hybrid
System
Section
Intake/Exhaust
Market USA
Applicability
YEAR(S)
MODEL(S)
ADDITIONAL INFORMATION
2021
Avalon
VDS(s): KB1BB, LB1BB, MB1BB, NB1BB
Engine(s): A25
2020 - 2022
Camry
VDS(s): C11BK, E11BK, F11BK, G11BK,
H11BK, J11BK, K61BK, L11BK, M11BK,
R11BK, S11BK, T11BK
Engine(s): A25
2019 - 2022
RAV4
VDS(s): A1RFV, B1RFV, C1RFV, D13FV,
D1RFV, F1RFV, G1RFV, H1RFV, J13FV,
J1RFV, K1RFV, N1RFV, P1RFV, R13FV,
R1RFV, S1RFV, W1RFV
Engine(s): A25
REVISION NOTICE
May 21, 2024 Rev1:
Applicability has been updated to remove VDS(s): DZ1FB, C11AK, F11AK, G11AK, K61AK,
KZ1AK, R11AK, S11AK, and T11AK.
The Required Tools & Equipment section has been added.
Any previous printed versions of this bulletin should be discarded.
Introduction
Some 2021 model year Avalon, 2020 – 2022 model year Camry, and 2019 – 2022 model year
RAV4 vehicles equipped with an A25A-FKS engine may exhibit reduced engine power and/or a
MIL ON condition with one or more of the following throttle body Diagnostic Trouble Codes (DTCs)
present in freezing temperatures:
P01201C: Throttle / Pedal Position Sensor / Switch “A” Circuit Voltage Out of Range.
P210015: Throttle Actuator “A” Control Motor Circuit Short to Battery or Open.
P210019: Throttle Actuator “A” Control Motor Circuit Current Above Threshold.
P211172: Throttle Actuator “A” Control System Actuator Stuck Open.
The Engine Control Module (ECM) (SAE term: Powertrain Control Module/PCM) logic and the fuel
pump assembly have been modified to address these conditions. Follow the Repair Procedure in
this bulletin to address these conditions.
© 2024 Toyota Motor Sales, USA
Page 1 of 6
T-SB-0005-24
Rev1
February 7, 2024
Page 2 of 6
MIL ON With DTC(s) P01201C, P210015, P210019, and/or P211172 in Freezing
Temperatures
Warranty Information
OP CODE
DESCRIPTION
TIME
OFP
T1
T2
EG2308
R & R ECM and Fuel Pump Assembly
1.2
89661-#####*
8A
74
*Warranty claim MUST be submitted with the correct 10-digit OFP. Choose the correct OFP for the vehicle being repaired
by searching for the parts in the Electronic Parts Catalog using the VIN filter.
APPLICABLE WARRANTY
This repair is covered under the Toyota Federal Emission Warranty. This warranty is in effect for
96 months or 80,000 miles, whichever occurs first, from the vehicle’s in-service date.
Warranty application is limited to occurrence of the specified condition described in
this bulletin.
Parts Information
PART NUMBER
MODEL
Avalon
Camry
RAV4
PREVIOUS
NEW
89661-07810
89661-07811
89661-0X600
89661-0X601
89661-0X722
89661-0X723
89661-4AA12
89661-4AA13
89661-0RA72
89661-0RA73
89661-0RA52
89661-0RA53
89661-4AB02
89661-4AB03
89661-42L92
89661-42L93
89661-0RA42
89661-0RA43
89661-0RA22
89661-0RA23
89661-42M02
89661-42M03
89661-0RA32
89661-0RA33
89661-4AA02
89661-4AA03
© 2024 Toyota Motor Sales, USA
PART NAME
QTY
Computer, Engine
Control (ECM/PCM)
1
T-SB-0005-24
Rev1
February 7, 2024
Page 3 of 6
MIL ON With DTC(s) P01201C, P210015, P210019, and/or P211172 in Freezing
Temperatures
Parts Information (continued)
PART NUMBER
MODEL
RAV4
PREVIOUS
NEW
89661-4AA91
89661-4AA92
89661-0RA91
89661-0RA92
89661-0RA11
89661-0RA12
89661-4AB61
89661-4AB62
89661-4AB51
89661-4AB52
89661-0RB01
89661-0RB02
89661-4AB71
89661-4AB72
89661-4AB81
89661-4AB82
89661-0RB11
89661-0RB12
89661-0RB21
89661-0RB22
89661-4AG60
89661-4AG61
89661-0RC30
89661-0RC31
89661-0RC10
89661-0RC11
89661-4AG80
89661-4AG81
89661-4AG70
89661-4AG71
89661-0RC50
89661-0RC51
89661-0RC20
89661-0RC21
89661-0RC40
89661-0RC41
89661-4AG90
89661-4AG91
89661-4AJ00
89661-4AJ01
89661-0RA62
89661-0RA63
89661-42Y82
89661-42Y83
89661-0R612
89661-0R613
89661-0R582
89661-0R583
89661-42Z02
89661-42Z03
89661-42Z12
89661-42Z13
89661-0R622
89661-0R623
89661-0R632
89661-0R633
89661-0R642
89661-0R643
89661-42Z22
89661-42Z23
89661-4AA22
89661-4AA23
89661-42Y92
89661-42Y93
89661-0R602
89661-0R603
© 2024 Toyota Motor Sales, USA
PART NAME
QTY
Computer, Engine
Control (ECM/PCM)
1
T-SB-0005-24
Rev1
February 7, 2024
Page 4 of 6
MIL ON With DTC(s) P01201C, P210015, P210019, and/or P211172 in Freezing
Temperatures
Parts Information (continued)
PART NUMBER
MODEL
Avalon
Camry
RAV4
PART NAME
QTY
Tube Assy, Fuel Suction
W/Pump & Gage
1
72693-#####
Rear Seat Cushion
Lock Hook
2
77169-#####
Fuel Suction
Tube Set Gasket
1
PREVIOUS
NEW
77020-06660
77020-06661
77020-0R050
77020-0R051
All
NOTE
This ECUs software is calibrated to a specific fuel pump output, which is why BOTH the ECU and fuel
pump MUST be replaced as part of this repair.
Required Tools & Equipment
REQUIRED EQUIPMENT
SUPPLIER
Techstream ADVi*
Techstream 2.0
Techstream Lite
PART NUMBER
QTY
TSADVUNIT
ADE
Techstream Lite (Green Cable)
TS2UNIT
TSLITEPDLR01
TSLP2DLR01
*Essential SST.
NOTE
Only ONE of the Techstream units listed above is required.
GTS+ software version 2024.01.002.02 or later is required.
Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE)
at 1-800-368-6787 or by visiting TIS – Diagnostics – Tools & Equipment – Techstream Order Portal.
© 2024 Toyota Motor Sales, USA
1
T-SB-0005-24
Rev1
February 7, 2024
Page 5 of 6
MIL ON With DTC(s) P01201C, P210015, P210019, and/or P211172 in Freezing
Temperatures
Repair Procedure
1. Confirm the condition exists.
Does the vehicle exhibit reduced engine power and/or a MIL ON condition with one or more
of the following throttle body DTCs present in freezing temperatures?
P01201C: Throttle / Pedal Position Sensor / Switch “A” Circuit Voltage Out of Range.
P210015: Throttle Actuator “A” Control Motor Circuit Short to Battery or Open.
P210019: Throttle Actuator “A” Control Motor Circuit Current Above Threshold.
P211172: Throttle Actuator “A” Control System Actuator Stuck Open.
YES — Continue to step 2.
NO — This bulletin does NOT apply. Continue diagnosis using the applicable
Repair Manual.
2. Remove and replace the fuel pump assembly.
A. Remove the fuel pump assembly.
Refer to TIS, applicable model and model year Repair Manual:
2021 Avalon:
Engine / Hybrid System – A25A-FKS (Fuel) –
Fuel Sender Gauge Assembly – Removal
2020 / 2021 – 2022 Camry:
Engine / Hybrid System – A25A-FKS (Fuel) –
Fuel Sender Gauge Assembly (for AWD) – Removal
2019 – 2020 / 2021 / 2022 RAV4 –
Engine / Hybrid System – A25A-FKS (Fuel) –
Fuel Sender Gauge Assembly (w/o Canister Pump Module) – Removal
B. Replace the fuel pump assembly.
Refer to TIS, applicable model and model year Repair Manual:
2021 Avalon:
Engine / Hybrid System – A25A-FKS (Fuel) –
Fuel Sender Gauge Assembly – Installation
2020 – 2022 Camry:
Engine / Hybrid System – A25A-FKS (Fuel) –
Fuel Sender Gauge Assembly (for AWD) – Installation
© 2024 Toyota Motor Sales, USA
T-SB-0005-24
Rev1
February 7, 2024
Page 6 of 6
MIL ON With DTC(s) P01201C, P210015, P210019, and/or P211172 in Freezing
Temperatures
Repair Procedure (continued)
2019 – 2020 RAV4 (11/2018 – 08/2020):
Engine / Hybrid System – A25A-FKS (Fuel) –
Fuel Sender Gauge Assembly (w/o Canister Pump Module) – Installation
2019 – 2022 RAV4 (11/2018 –):
Engine / Hybrid System – A25A-FKS (Fuel) –
Fuel Sender Gauge Assembly (w/ Canister Pump Module) – Installation
3. Remove and replace the ECM (PCM).
A. Remove the ECM (PCM).
Refer to TIS, applicable model and model year Repair Manual:
2021 Avalon:
Engine / Hybrid System – A25A-FKS (Engine Control) – ECM – Removal
2020 / 2021 – 2022 Camry:
Engine / Hybrid System – A25A-FKS (Engine Control) – ECM – Removal
2019 – 2020 RAV4 (11/2018 – 08/2020):
Engine / Hybrid System – A25A-FKS (Engine Control) – ECM – Removal
2021 – 2022 RAV4 (08/2020 – ):
Engine / Hybrid System – A25A-FKS (Engine Control) – ECM – Removal
B. Replace the ECM (PCM).
Refer to TIS, applicable model and model year Repair Manual:
2021 Avalon:
Engine / Hybrid System – A25A-FKS (Engine Control) – ECM – Installation
2020 – 2022 Camry:
Engine / Hybrid System – A25A-FKS (Engine Control) – ECM – Installation
2019 – 2020 RAV4 (11/2018 – 08/2020):
Engine / Hybrid System – A25A-FKS (Engine Control) – ECM – Installation
2021 – 2022 RAV4 (08/2020 – ):
Engine / Hybrid System – A25A-FKS (Engine Control) – ECM – Installation
4. Using GTS+, clear ANY DTCs and test-drive the vehicle to confirm the condition is no
longer present.
© 2024 Toyota Motor Sales, USA
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