NHTSA ID Number: 11002243
Manufacturer Communication Number: A7024902064546_7
TSB/Document Date: 2024-06-25
Summary
This bulletin provides information regarding noises from door trim panels.
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TSB/Document ID: A7024902064546_7
Replacement Service Bulletin Number:
MFR Communication Date: 2024-05-14
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE:BODY
MFR Component System:
MFR Component Subsystem:
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Technical Service Bulletin
70 Noises from door trim panel(s)
70 24 90 2064546/7 May 14, 2024. Supersedes Technical Service Bulletin Group 70 number 23-84 dated June
29, 2023 for reasons listed below.
Model(s)
Year
VIN Range
Vehicle-Specific Equipment
e-tron GT, and
RS e-tron GT
2022 - 2024
All
Not Applicable
Condition
REVISION HISTORY
Revision
Date
Purpose
7
-
Revised header (Add MY24)
Revised Production Solution (Remove production solution)
Revised Required Parts and Tools (Modify parts)
6
06/29/2023
Revised Warranty (Add Labor Operations)
5
05/12/2023
Revised Production Solution (Add Solution)
Revised Warranty (Add Labor Operations)
Customer states:
• Squeak or rattle noises from the door trim panel(s) during music operation or driving on rough roads.
Workshop findings:
One or more of the following areas have been identified as root causes:
• Midrange speaker trim.
• Upper door trim panel mounting strip.
• Trim panel clips and body mounting points.
• Pull handle to armrest joint.
• Door wire harness and/or part labels.
• Rear and lower edges of door trim panel.
• Door trim panel light assembly.
• Power rear lid switch.
• Door trim panel storage pocket light assembly.
Technical Background
© 2024 Audi
of America, Inc.
Internal
Page 1 of 10
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi
of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Relative movement between components due to tolerances.
Production Solution
Not applicable.
Service
Tip: There are several different possible root causes for the squeak and rattle noises originating from
the door trim panel(s). Check if the following corrective measures apply and only perform the
measure(s) relevant to the door trim panel in question.
The following materials are needed for repair:
• 533867910A (Felt strip/tape)
• D373125A2 (Fleece adhesive tape)
• G052172A1 (Special lubricant)
Midrange speaker trim:
• Remove the midrange speaker trim. Using felt tape (533867910A), apply a section to the lower
part of the opening for the trim in the door panel.
• Ensure that this section of felt will not be visible when the speaker trim is reinstalled (Figure 1).
All of the tabs on the speaker trim that engage the opening in the door panel will need to have felt
tape applied to each of them (Figure 2).
Figure 1. Felt strip section applied to opening
in door panel.
© 2024 Audi
of America, Inc.
Internal
Figure 2. All tabs on the midrange speaker trim that
require felt tape.
Page 2 of 10
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi
of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Upper door trim panel mounting strip:
• Bond fleece tape (D373125A2) into mounting strip. To do so, position fleece tape at edge
of fastening strip and fold it over towards inside. Then press it on across entire surface
(Figures 3-5).
Figure 3. Apply fleece tape to the trim panel
mounting strip.
Figure 4. Fleece tape applied to mounting
strip.
Figure 5. Fleece tape bonded to mounting
strip.
Trim panel clips and body mounting points:
• Apply fleece tape (D373125A2) to door trim panel clips and to body mounting points to
reduce play (Figures 6-7).
© 2024 Audi
of America, Inc.
Internal
Page 3 of 10
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi
of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Figure 6. Door clip with fleece tape
applied.
Figure 7. Door mounting point with fleece tape
applied.
Pull handle to armrest joint:
• Isolate the door trim panel pull handle from the armrest by applying fleece tape
(D373125A2) or special lubricant (G052172A1) in the areas of contact (Figures 8-9).
Figure 8. Isolate pull handle from
armrest.
Figure 9. Apply fleece tape or special lubricant to
isolate pull handle from armrest.
Door wire harness and/or part labels:
• Secure the door wire harness and/or part labels by repositioning them and/or applying
fleece tape (D373125A2) (Figures 10-13).
© 2024 Audi
of America, Inc.
Internal
Page 4 of 10
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi
of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Figure 10. Repositioned part label.
Figure 11. Wire harness contacting door trim
panel.
Figure 12. Wire harness not secured
properly.
Figure 13. Wire harness contacting body.
Rear and lower edges of door trim panel:
• Apply felt tape (533867910A) to edge of door trim panel or on the existing piping strip in
area of close contact. (Figures 14-15).
Figure 14: Apply felt tape to edge of trim
panel.
© 2024 Audi
of America, Inc.
Internal
Figure 15. Felt tape installed on trim panel.
Page 5 of 10
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi
of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Door trim panel light assembly:
• Wrap cable for door trim panel light assembly with fleece tape (D373125A2) as far as to the
connector. Also apply fleece tape to light assembly to reduce play in mounting (Figures 1618).
Figure 16. Apply fleece tape to trim panel
light and wiring.
Figure 17. Wrapping light wire harness with fleece
tape.
Figure 18. Fleece tape applied to light
assembly.
Power rear lid switch:
• Carefully bend open retaining tab of power rear lid switch for a more secure fit (Figures 1920).
© 2024 Audi
of America, Inc.
Internal
Page 6 of 10
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi
of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Figure 19. Bend retaining tab of power rear lid Figure 20. Bend open retaining tab of lid
switch.
switch.
Door trim panel storage pocket light assembly:
• Apply fleece tape (D373125A2) to the retaining tabs of the diffuser of the door pocket
lighting (Figures 21-22).
Figure 21. Apply fleece tape to pocket lighting. Figure 22. Fleece tape applied to diffuser
tabs.
Warranty
Claim Type:
• 110 up to 6 Months/6,000 Miles.
• 1 AM over 6 Months/6,000 Miles.
• If the vehicle is outside any warranty, this Technical Service Bulletin is
informational only.
Service Number:
7059
Damage Code:
0020
© 2024 Audi
of America, Inc.
Internal
Page 7 of 10
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi
of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Labor Operations: Modify midrange speaker trim – One side
7014 4999
20 TU
7014 5099
30 TU
Modify front door trim panel – One side
7059 4999
60 TU
Modify front door trim panel – Two sides
7059 5099
110 TU
Modify pull handle – One side
7063 4999
30 TU
Modify pull handle – Both sides
7063 5099
50 TU
Modify rear door trim panel – One side
7073 4999
50 TU
Modify rear door trim panel – Two sides
7073 5099
80 TU
GFF
No allowance
0 TU
Road test prior to the service procedure
0121 0002
10 TU
Road test after the service procedure
0121 0004
10 TU
Modify midrange speaker trim – Both sides
And/Or
And/Or
And/Or
Diagnostic Time:
Claim Comment: As per TSB 2064546/7
All warranty claims submitted for payment must be in accordance with the Audi
Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi
Warranty.
Required Parts and Tools
Always check with your Parts Department and/or ETKA for the latest information and parts bulletins.
Part Number Part Description
© 2024 Audi
of America, Inc.
Internal
Quantity
Page 8 of 10
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi
of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
533867910A
1 or 2
Self-adhesive felt strip
D 373125A2
0.1 or 0.2
Fleece adhesive tape
© 2024 Audi
of America, Inc.
Internal
Page 9 of 10
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi
of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
G 052172A1
Shop Supply
Special lubricant
See ETKA
Fasteners, Bolts, Nuts, and Screws as needed per the Repair Manual
See ETKA/ELSA
Additional Information
All parts and service references provided in this TSB (2064546) are subject to change and/or removal.
©2024 Audi
of America, Inc. All rights reserved. The information contained in this document is based on the
latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi
of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes
at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or
transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites without the prior expressed written permission of the
publisher.
© 2024 Audi
of America, Inc.
Internal
Page 10 of 10
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi
of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
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