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TECHNICAL SERVICE BULLETIN 24-2166
5.0L - Engine Oil Leak From The Engine Block - Built On 23-Aug-2022 And = 24 May 2024
Through 29-Mar-2024
This bulletin supersedes 24-2054. Reason for update: to add 2024 models and update the production fix date.
Model:
2022-2024 F-150} Built On 23-Aug-2022 And Through 29-Mar-2024
Markets: North American markets only
Issue: Some 2022-2024 F-150 vehicles built on 23-Aug-2022 and through 29-Mar-2024 equipped with a 5.0L engine
may exhibit an oil leak from the oil filter adaptor to engine block mounting area. This may be due to block porosity just
below the oil filter adapter near the main bearing cap outer bolt. To correct the condition, follow the Service
Procedure to inspect the engine block for a porosity leak.
Action: Follow the Service Procedure to correct the condition on vehicles that meet all of the following criteria:

* 2022-2024 F-150

+ 5.0L engine

+ Built on 23-Aug-2022 and through 29-Mar-2024

+ Oil leak from the oil filter adaptor area
Parts
fwriarss-saso| 6 | 2 | ___4 [Engine Mount BracetioEngie Bot
Paszesoa | 8 | 8 | 1 _|Flopltetocrantshat Bot

Washer Assembly

W520514-S440 Catalytic Converter-to-Exhaust Manifold Nut
W716530-S440 RH Engine Mount-to-Frame Nut
W520113-S440 Stabilizer Bar Bracket Nut
W715618-S437 Torque Converter-to-Flexplate Nut
JT4Z-9E583-A High Pressure Fuel Pump O-ring Seal
GK2Z-6700-A Front Crankshaft Oil Seal Assembly
ML3Z-9J323-B 1 1 1 High Pressure Fuel Pump-to-Fuel Rail Tube
Assembly
ML3Z-9J323-C 1 1 1 High Pressure Fuel Rail-to-Fuel Rail Tube
Assembly
ML3Z-3B478-A Front Driveshaft CV Joint Boot Clamp
ML3Z-3B478-B Rear Driveshaft CV Joint Boot Clamp
BR3Z-8255-A Thermostat Housing Seal
W714870-S430 Exhaust Manifold Nut
FR3Z-9448-A Exhaust Manifold Gasket
W714869-S901 Exhaust Manifold Stud
w7isea4-saz9[_ 6 =| = 2 S| 4 Frame to Cab Mounting Bolt
BC3Z-8590-F Lower Radiator to Radiator Hose Seal
VC-13-G As Needed _ | As Needed (Up 41 Motorcraft® Yellow Prediluted
(Up To 14) To 14) Antifreeze/Coolant (All Markets Except
Canada)
CVC-13-G As Needed _ | As Needed (Up 1 Motorcraft® Yellow Concentrated
(Up To 14) To 14) Antifreeze/Coolant (Canada Only)
XO-5W30- As Needed As Needed (Up 1 Motorcraft® SAE 5W-30 Synthetic Blend Motor
Q1SP (Up To 6) To 6) Oil (All Markets Except Canada)
CXO-5W30- As Needed | As Needed (Up 1 Motorcraft® SAE 5W-30 Super Premium Motor
LSP6 (Up To 6) To 6) Oil (Canada Only)
PM-20 As Needed _ | As Needed (Up 41 Motorcraft® DOT 4 LV High Performance
(Up To 1) To 1) Motor Vehicle Brake Fluid
Parts - Parts To Inspect And Replace Only If Necessary
Service Part Package Order Number in
JR3Z-12A227-A | Only If Necessary (Up | Only If Necessary (Up 1 Crankshaft Position
To 1) To 1) Sensor Ring
JL3Z-9439-A Only If Necessary (Up | Only If Necessary (Up 1 Intake Manifold Gasket
To 8) To 8)
AA5Z-9C587-A | Only If Necessary (Up | Only If Necessary (Up 1 Fuel Pump Assembly
To 1) To 1) Tappet
Claim Quantity refers to the total number of individual pieces required to repair the vehicle.

Package Order Quantity refers to the amount of the service part number package(s) required to repair the vehicle.
Number In Package refers to the number of individual pieces included in a service part number package.
As Needed indicates the amount of the part may vary and/or is not a whole number. Parts can be billed out as non-
whole numbers, including less than 1.

Only If Necessary indicates the part is not mandatory.
Warranty Status: Eligible under provisions of New Vehicle Limited Warranty (NVLW)/Service Part Warranty
(SPW)/Service Part New Vehicle (SPNV)/Extended Service Plan (ESP) coverage. Limits/policies/prior approvals are
not altered by a TSB. NVLW/SPW/SPNV/ESP coverage limits are determined by the identified causal part and
verified using the OASIS part coverage tool.

Labor Times

No.

2022-2024 F-150 4X2 5.0L: Inspect And Replace The Engine Short Block 242166A | Actual Time Up

Following The Service Procedure (Do Not Use With Any Other Labor Operations) To 18.3 Hrs.
2022-2024 F-150 4X4 5.0L: Inspect And Replace The Engine Short Block 242166B Actual Time Up

Following The Service Procedure (Do Not Use With Any Other Labor Operations) To 18.8 Hrs.
Repair/Claim Coding

Causal Part: 6009

Condition Code:

Service Procedure

1. Inspect the engine block just below the oil filter adaptor mounting area near the main bearing cap outer bolt. Does

the location show signs of oil leaking at the engine block? (Figure 1)
(1). Yes - proceed to Step 2.
(2). No - this article does not apply. Refer to WSM, Section 300-00, Oil Leak Inspection.
Figure 1

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2. Replace the engine short block. Refer to the WSM, Section 303-01, Removal > Disassembly > Engine.
© 2024 Ford Motor Company
All rights reserved.
NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and
equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information
that could assist in proper vehicle service. The procedures should not be performed by "do-it-yourselfers". Do not assume that a condition
described affects your car or truck. Contact a Ford or Lincoln dealership to determine whether the Bulletin applies to your vehicle. Warranty Policy
and Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated otherwise in the TSB article.
The information in this Technical Service Bulletin (TSB) was current at the time of printing, Ford Motor Company reserves the right to supersede
this information with updates. The most recent information is available through Ford Motor Company's on-line technical resources.