NHTSA ID Number: 11000302
Manufacturer Communication Number: TSB_ELE344_R1
TSB/Document Date: 2024-05-23
Summary
TECHNICAL SERVICE BULLETIN: SERVICE ACTION: EV9 HEADLAMP AIM INSPECTION AND ADJUSTMENT (SA574) - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area This bulletin provides the procedure to inspect and, if necessary, adjust the headlamp aim on certain 2024MY EV9 (MV) vehicles equipped with LED Cube Projection Headlights, produced from December 20, 2023, through April 6, 2024. Kia
has determined that enhancements could be made to adjust headlamp aim to improve focus and reduce glare from the headlamps to oncoming traffic. Kia
is requesting the completion of this Service Action on all affected vehicles in dealer stock.
GROUP
MODEL
ELE
2024MY
EV9 (MV)
NUMBER
DATE
344 (Rev 1, 05/15/2024)
May 2024
TECHNICAL SERVICE BULLETIN
SERVICE ACTION: EV9 HEADLAMP AIM
INSPECTION AND ADJUSTMENT (SA574)
NOTICE
This bulletin has been revised to include additional information. New/revised sections of this
bulletin are indicated by a black bar in the margin area.
This bulletin provides the procedure to inspect and, if necessary, adjust the headlamp aim on certain 2024MY
EV9 (MV) vehicles equipped with LED Cube Projection Headlights, produced from December 20, 2023,
through April 6, 2024. Kia
has determined that enhancements could be made to adjust headlamp aim to
improve focus and reduce glare from the headlamps to oncoming traffic. The affected headlamps meet
Federal Motor Vehicle Safety Standard (FMVSS) 108 requirements. Kia
is requesting the completion of this
Service Action on all affected vehicles in dealer stock. Before conducting the procedure, verify the vehicle is
included in the list of affected VINs.
NOTICE
A Service Action is a repair program without customer notification that is performed during the
warranty period. Any dealer requesting to perform this repair outside the warranty period will
require DPSM approval.
Repair status for a VIN is provided on KDealer+ (Service → Warranty Coverage → Warranty
Coverage Inquiry → Campaign Information). Not completed Recall / Service Action reports are
available on KDealer+ (Consumer Affairs → Not Completed Recall → Recall VIN → Select Report),
which includes a list of affected vehicles.
This issue number is SA574.
A printed copy is for reference only; publication information can be updated at any time.
Always refer to KGIS for the latest information. After logging in kdealer.com, the newest technical
publications are listed in ‘Service Releases’ and has the latest service information that has been released.
Page 2 of 5
EV9 HEADLAMP AIMING INSPECTION AND ADJUSTMENT (SA574)
SUBJECT:
Inspection and Adjustment Procedure:
1.
Reference the headlamp aiming adjustment
video by referring to “Body Electrical System →
Lighting System → Headlamps → Adjustment”
in the applicable Shop Manual on KGIS.
2.
Before
inspection,
verify
the
following
conditions:
• Set tire pressures to the specifications
listed on the door jamb label.
• Ensure the work area/room is as dark as
possible during inspection.
• No one is seated in the vehicle.
3a.
Park the vehicle on a flat surface, 236.2 inches
(6 meters) directly across from a screen or wall.
Distance from
Distance from Center
Headlamp
Of the Front Wheel
236.2” In.
259.1 Inches
(6 meters)
(6.58 Meters)
6 Meters
(19.68’ Ft., 236.2” In.)
6.58 Meters
(19.68’ Ft., 259.1” In.)
90°
3b.
Notate the headlamp cut-off marker distance
(A) height by measuring the distance between
the floor and the top headlamp cube diode
module.
\
(Ex. If (A) is = 37.4” in. (950mm), mark the
screen/wall directly across from headlamp).
Note: Distance shown from vehicle to screen in
the images are not to scale and for reference
use purpose only.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SA574 (Rev 1) EV9 (MV) May 2024
Page 3 of 5
EV9 HEADLAMP AIMING INSPECTION AND ADJUSTMENT (SA574)
SUBJECT:
3c.
From the ground up, mark two (2) dots on the
screen, directly across from each headlamp
(LH/RH)
using
the
applicable
model
measurements listed below by reducing (-)
0.3% from distance (A),
.
Measure distance
from the ground
with empty vehicle
(Ex. If (A) is 37.4” in. (950mm) minus (-) 0.3%,
then (B) is = 36.7 in. (932 mm).
4.
(Ground)
Draw a straight line through the dots, and/or
apply tape as shown. This will be the headlamp
cutoff line.
5.
Inspect each headlamp separately (LH or RH)
for the following steps by covering the
opposite headlamp as shown during the
inspection procedure.
6.
Turn the (Low Beam) headlamps ON.
IMPORTANT
Ensure that the work area/room is as
dark as possible.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SA574 (Rev 1) EV9 (MV) May 2024
Page 4 of 5
EV9 HEADLAMP AIMING INSPECTION AND ADJUSTMENT (SA574)
SUBJECT:
7.
Open the hood.
IMPORTANT
Ensure that the work area/room is as
dark as possible.
8.
Check that each headlamp (low beam) aligns
with the cutoff line previously marked.
•
Headlamp beam (LH side shown) cuts
off at the marked line - (OK). If the
headlamps do not require adjustment,
no further action is required, and
campaign is complete.
•
Headlamp beam (LH side shown) cuts
off above the marked line – (NG).
Proceed to step 9.
9.
If either (LH or RH) headlamp(s) require
adjustment, proceed to adjust the left and/or
right headlamp aim using the (D/U) adjuster
located under the hood, next to the affected
headlamp(s).
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SA574 (Rev 1) EV9 (MV) May 2024
Page 5 of 5
EV9 HEADLAMP AIMING INSPECTION AND ADJUSTMENT (SA574)
SUBJECT:
AFFECTED VEHICLE RANGE:
Model
Production Date Range
EV9 (MV)
February 1, 2024 to April 6, 2024
WARRANTY INFORMATION:
N Code: N99 C Code: C99
Claim
Type
Causal P/N
Qty.
Repair
Labor Op
Op
Replacement
Description
Code
Time
P/N
Qty.
(SA574)
Headlamp Aiming
240073R0
Inspection
V
92101 DO160
0
0.3
(SA574)
Headlamp Aiming
Inspection and
M/H
N/A
0
240073R1
Adjustment
NOTICE
VIN inquiry data for this repair is provided for tracking purposes only. Kia
retailers should reference
SA574 when accessing the KDealer+ system.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SA574 (Rev 1) EV9 (MV) May 2024
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TSB/Document ID: TSB_ELE344_R1
Replacement Service Bulletin Number:
MFR Communication Date: 2024-05-16
MFR Internal Campaign ID/Software Version: SA574
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EXTERIOR LIGHTING
MFR Component System: ELE
MFR Component Subsystem:
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