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NHTSA ID Number: 10253806

Manufacturer Communication Number: SC288_TSB

TSB/Document Date: 2024-05-06


Summary

TECHNICAL SERVICE BULLETIN: VOLUNTARY EMISSIONS SERVICE CAMPAIGN: FUEL TANK AND/OR PCSV CHECK VALVE INSPECTION/REPLACEMENT + ECU SW UPGRADE (SC288) - This bulletin provides information to inspect the fuel evaporative system and, if necessary, replace the fuel tank and/or the Purge Control Solenoid Valve (PCSV) check valve on certain 2021-2024MY K5 (DL3a) vehicles equipped with a Gamma II 1.6L T-GDI engine, produced from March 27, 2020 through October 17, 2023. This bulletin also provides information to upgrade the ECU software logic.


GROUP

MODEL

Voluntary Emissions Service

2021-2024MY

Campaign

K5 (DL3a)
w/1.6L T-GDI

NUMBER

DATE

SC288

April 2024

VOLUNTARY EMISSIONS SERVICE CAMPAIGN
SUBJECT:

FUEL TANK AND/OR PCSV CHECK VALVE

INSPECTION/REPLACEMENT + ECU SW UPGRADE (SC288)
This bulletin provides information to inspect the fuel evaporative system and, if necessary, replace the fuel
tank and/or the Purge Control Solenoid Valve (PCSV) check valve on certain 2021-2024MY K5 (DL3a) vehicles
equipped with a Gamma II 1.6L T-GDI engine, produced from March 27, 2020 through October 17, 2023. This
bulletin also provides information to upgrade the ECU software logic. The subject vehicles may experience
fuel tank swelling due to an issue with the PCSV check valve, which results in pressurized air to flow into the
fuel tank. This may cause the Check Engine Light to illuminate, and in some cases, the engine to run rough,
and/or an inability to refuel. These conditions may cause the vehicle to release air pollutant which exceed
Federal and California standards.
Please note the replacement part(s) are not yet available. As soon as replacement part(s) become available,
this Technical Service Bulletin (TSB) will be updated with the proper inspection/replacement procedure,
replacement part(s) and labor op code information. Before conducting the procedure, verify that the vehicle
is included in the list of affected VINs.

 NOTICE
Repair status for a VIN is provided on KDealer+ (Service → Warranty Coverage → Warranty
Coverage Inquiry → Campaign Information). Not completed Recall / Service Action reports are
available on KDealer+ (Consumer Affairs → Not Completed Recall → Recall VIN → Select Report),
which includes a list of affected vehicles.
A printed copy is for reference only; publication information can be updated at any time.
Always refer to KGIS for the latest information. After logging in kdealer.com, the newest technical
publications are listed in ‘Service Releases’ and has the latest service information that has been released.

Page 2 of 9

FUEL TANK AND/OR PCSV CHECK VALVE

SUBJECT:

INSPECTION/REPLACEMENT + ECU SW UPGRADE (SC288)
Flowchart:
Follow the flowchart below to inspect and repair the vehicle. Using KDS, scan for the related DTC P0451.

If the related DTC stored is not P0451, then repair the vehicle first for the existing concern.

After completing the repair for a Non-Related DTC, return to the flowchart below to complete this
campaign.

Vehicle In

KDS Scan:
DTC P0451
Stored?

YES

Remedy TBD

NO

Upgrade
ECU SW

Path 1: Vehicle IN → Related DTC stored (NO) → Upgrade ECU SW → Vehicle OUT
Path 2: Vehicle IN → Related DTC stored (YES) → Remedy TBD

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: SC288 K5 (DL3a) April 2024

Vehicle Out

Page 3 of 9

FUEL TANK AND/OR PCSV CHECK VALVE

SUBJECT:

INSPECTION/REPLACEMENT + ECU SW UPGRADE (SC288)
Inspection Procedure:
1.

Using KDS, scan the ECU on the affected
vehicle for DTC P0451:

 IMPORTANT

If DTC P0451 is not stored, proceed to

If the related DTC stored is NOT

upgrade the ECU software only.

P0451, then repair the vehicle first for

No further inspection is required.

the

existing

concern.

After

completing the repair for a Non•

If DTC P0451 is stored.

Related DTC, return to the flowchart
below to complete this campaign.

Wait for an updated TSB with the
repair

procedure.

This

service

campaign cannot be closed at this
time.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: SC288 K5 (DL3a) April 2024

Page 4 of 9

FUEL TANK AND/OR PCSV CHECK VALVE

SUBJECT:

INSPECTION/REPLACEMENT + ECU SW UPGRADE (SC288)
ECU Upgrade Procedure:
To correct this condition, the ECU should be reprogrammed using the KDS
download, as described in TSB SST081.
Upgrade Event Name
706.DL3a Gamma 1.6TGDI ECU Logic Improvement for Preventing Fuel Tank Pressure Increase

 NOTICE

Confirm a fully charged battery (12.3 volts or higher is necessary) is used or utilize a fully
charged jump starter box connected to the battery.

Ensure the KDS is sufficiently charged at 60% or higher prior to reflash.

All ECU upgrades must be performed with the ignition set to the ‘ON’ position unless otherwise
stated.

Damaged VCI II units should not be used and promptly replaced.

Be careful not to disconnect the VCI-II connected to the vehicle during the ECU upgrade
procedure.

DO NOT start the engine during ECU upgrade.

DO NOT turn the ignition key ‘OFF’ or interrupt the power supply during ECU upgrade.

When the ECU upgrade is completed, turn the ignition ‘OFF’ and wait 10 seconds before

starting the engine.

ONLY use approved ECU upgrade software designated for the correct application.

 IMPORTANT
It is recommended to ALWAYS check the Electronic Parts Catalog (EPC) to locate the ECU Part
Number respective to Auto/Manual Mode ROM IDs. DO NOT reference the parts label affixed to
the ECU.

 NOTICE
If a ‘Communication Fail’ error notice appears or the upgrade cannot be performed, DO NOT
disconnect the KDS/VCI-II. Contact GIT America Help Desk at (888) 542-4371 or Techline.


Before attempting an ECU upgrade on any KiaeBay logo model, make sure to first determine whether the
applicable model is equipped with an immobilizer

(IMMO) security system. Failure to follow

proper procedures may cause the PCM to become inoperative after the upgrade and any claims
associated with this repair may be subject to chargeback.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: SC288 K5 (DL3a) April 2024

Page 5 of 9

FUEL TANK AND/OR PCSV CHECK VALVE

SUBJECT:

INSPECTION/REPLACEMENT + ECU SW UPGRADE (SC288)
ROM ID INFORMATION TABLE:
Upgrade Event #706

MY

IMMO

ISG

Yes

ISG

No

Yes

ISG

NON-ISG

Type

2WD

2WD

2WD

ECU P/No.

ROM ID
Previous

New

39121 2MKK0

TDLA1NU06F022E0K
TDLA1NU06F122E0K
TDLA1NU06F223E0K
TDLA1NU06F424E0K
TDLA1NU06F524E0K
TDLA1NU06F52FE0K

TDLA1NU06F6FBE0K

39123 2MKK0

TDLA1NU06E022E0K
TDLA1NU06E122E0K
TDLA1NU06E223E0K
TDLA1NU06E424E0K
TDLA1NU06E524E0K
TDLA1NU06E52FE0K

TDLA1NU06E6FBE0K

39121 2MKT0

TDLA1NU06F022E03
TDLA1NU06F122E03
TDLA1NU06F223E03
TDLA1NU06F424E03
TDLA1NU06F524E03
TDLA1NU06F52FE03

TDLA1NU06F6FBE03

TDLA1NU06E6FBE03

21MY

No

NON-ISG

2WD

39123 2MKT0

TDLA1NU06E022E03
TDLA1NU06E122E03
TDLA1NU06E223E03
TDLA1NU06E424E03
TDLA1NU06E524E03
TDLA1NU06E52FE03

Yes

NON-ISG

4WD

39121 2MKV0

TDLA1NU06F026K03
TDLA1NU06F126K03
TDLA1NU06F12FK03

TDLA1NU06F2FBK03

No

NON-ISG

4WD

39123 2MKV0

TDLA1NU06E026K03
TDLA1NU06E126K03
TDLA1NU06E12FK03

TDLA1NU06E2FBK03

Continued on page 6.
To verify the vehicle is affected, be sure to check the Calibration Identification of the vehicle's ECM ROM ID
and reference the Information Table as necessary.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: SC288 K5 (DL3a) April 2024

Page 6 of 9

FUEL TANK AND/OR PCSV CHECK VALVE

SUBJECT:

INSPECTION/REPLACEMENT + ECU SW UPGRADE (SC288)
ROM ID INFORMATION TABLE:
Upgrade Event #706
MY

IMMO

ISG

Type

ECU P/No.

Yes

ISG

2WD

No

ISG

Yes

ROM ID
Previous

New

39121 2MKK1

TDLA2NU06F02EE0K
TDLA2NU06F12FE0K
TDLA2NU06F22FE0K

TDLA2NU06F3FBE0K

2WD

39123 2MKK1

TDLA2NU06E02EE0K
TDLA2NU06E12FE0K
TDLA2NU06E22FE0K

TDLA2NU06E3FBE0K

NON-ISG

2WD

39121 2MKT1

TDLA2NU06F02EE03
TDLA2NU06F12FE03
TDLA2NU06F22FE03

TDLA2NU06F3FBE03

No

NON-ISG

2WD

39123 2MKT1

TDLA2NU06E02EE03
TDLA2NU06E12FE03
TDLA2NU06E22FE03

TDLA2NU06E3FBE03

Yes

NON-ISG

4WD

12

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TSB/Document ID: SC288_TSB

Replacement Service Bulletin Number:

MFR Communication Date: 2024-04-30

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM

MFR Component System:

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