NHTSA ID Number: 10252774
Manufacturer Communication Number: 20-NA-132
TSB/Document Date: 2024-04-05
Summary
This warranty administration bulletin provides policy information on the requirements for 12V battery testing and warranty replacements.
Service Bulletin
Bulletin No.:
20-NA-132
Date:
April, 2024
WARRANTY ADMINISTRATION
Subject:
Warranty Administration – 12V Battery Testing and Warranty Replacement
Requirements (U.S and Canada ONLY)
Attention: This bulletin applies ONLY to the U.S. and Canadian markets. Reference the Applicable
Warranties section of Investigate Vehicle History (IVH) for Coverage Information.
Brand:
Model:
GM
Passenger
Cars and
Trucks
(including
Medium
Duty)
Model Year:
Breakpoint:
from
to
from
to
2010
2024
—
—
Involved Region or Country
—
—
United States and Canada Only
Note: This bulletin excludes Corvette E-Ray.
Midtronics GR8 Example: English and French Canadian Versions
The Midtronics GR8 (EL-50313) or DCA (DCA-8000P)
Battery Tester/Charger, or the E-XTEQ Diagnostic
Charge Battery Station/DCBS (EL-52800) must be
used in diagnosing battery replacements and
maintaining batteries on new vehicles in dealer
inventory. A Warranty Code on the printed test result
slip are decodable by GM to capture critical information
on batteries that require replacement. This code must
be entered on the warranty transaction (see below for
details). Codes will be 15-digits with GR8, 16 digits with
DCA, or 20 digits with DCBS.
Important: Effective October 1, 2024, the GR8 will no
longer be approved equipment for testing batteries
under warranty. Only a DCA or DCBS battery test result
of “battery is bad” along with the respective warranty
code will support warranty replacement of a battery
(see exceptions in the “Special Cases” section lower in
this bulletin).
6593312
Legend
(1)
(2)
(3)
Copyright 2024 General Motors LLC. All Rights Reserved.
Printout must reflect “Diagnostic Mode”
and “Out of Vehicle” Test Info.
Do not enter MID Info number on the
warranty transaction.
The “Warranty Code” is the correct code
to enter on the warranty transaction. This
15-digit code is unique to each test
performed and is decodable by GM.
Page 2
April, 2024
Midtronics DCA Example: English and
French Canadian Versions
Bulletin No.: 20-NA-132
(1)
(2)
(3)
Printout must reflect “Diagnostic Charge”
test information.
Test result must reflect “Replace Battery”.
Enter the bottom code on the test slip in
the Battery Tester field on the warranty
transaction. This 16-digit code is unique
to each test performed and is decodable
by GM.
6593319
DCBS Example: English and French Canadian Versions
6312471
Bulletin No.: 20-NA-132
April, 2024
Page 3
6312472
Note: Only diagnostic tests performed by the DCBS
Trolley will generate a warranty code. Tests using the
DCBS remote will not generate a warranty code.
1 and 2 shown above is an example of a battery test
slip that is ACCEPTABLE for support on a warranty
battery replacement which contains the warranty code
(1) and show the Diagnostic tool (Trolley) (2).
3 and 4 shown above is an example of a battery test
slip that is NOT ACCEPTABLE for support on a
warranty battery replacement which contains no
warranty code (3) and showing the Diagnostic tool
(Remote) (4).
Important: Only Warranty Codes generated by
approved equipment using current software are valid
for batteries replaced under warranty. Warranty Codes
generated by past versions of software or the old
hand-held tester are not valid.
Important: Selecting the correct battery type and CCA
rating during setup will ensure correct test results and
prevent damage to the battery. If using a DCBS, it is
recommended to use the VIN scan feature which will
automatically populate the battery type. Battery
replacements performed as a result of a failure to
properly set up the GR8/DCBS will be subject to
chargeback.
Note: There are 2 common types of battery CCA
Ratings; EN CCA & SAE CCA. EN is a European
Standard and SAE is a North American Standard.
Dealers are to use the SAE number when testing 12V
batteries.
•
12V Battery Testing
When testing 12V batteries, always follow current
Service Information (SI) procedures for Battery
Inspection/Test, including:
• Ensure that the GR8, DCA, or DCBS is
programmed with the dealerships correct 6-digit
BAC code. This code will then appear at the top of
all battery test result printouts.
• Disconnect the battery from the vehicle. When
using the GR8, select the “Out of Vehicle” test.
• Enter the correct VIN and Job Card Number.
• Select the proper battery type (Flooded or AGM)
and CCA rating. If you are unable to determine
battery type and CCA through visual inspection,
refer to Service Information to identify 2019 and
newer model year OEM battery types and CCA
ratings. After entering the VIN or Year/Make/
Model, locate the 12V Battery Usage table under
General Information/General Information/
Specifications. Battery information is also included
in Techlink (https://gm-techlink.com) in the
“Reference Charts” section and includes
2016-2018 model years.
•
On vehicles with two batteries, including Stop/
Start vehicles with Auxiliary batteries, each battery
must be electrically isolated and charged
individually. The Auxiliary battery may not be
connected in a manner that will allow both
batteries to be charged at the same time and must
be charged individually, which will result in two
printouts.
When testing a vehicle with two batteries, you
must identify the correct specifications for each.
Specifications may differ between a primary and
auxiliary battery.
Cold Battery Testing – Battery Temperature at Less
Than 0°C (32°F)
Notice: Batteries that are deeply discharged will take
an extended time to recharge. Batteries that are cold
(below freezing) can falsely fail testing. Batteries that
are cold and deeply discharged must first be warmed to
above 4°C (40°F) prior to testing & charging.
When a 12 Volt battery is cold (below freezing), its
capacity starts to reduce. This can be observed in the
voltage level of the battery, as well as measured cold
cranking amps. A cold battery is also resistant to
charging. The colder the battery, the more these
characteristics are affected. Therefore, warm the
battery prior to testing. Longer warming times will be
needed depending on how cold the battery is. External
Page 4
April, 2024
surface temperatures are not reliable for determining
actual battery temperature; measure at multiple points
for best results.
Note: If you suspect that a battery may be frozen,
inspect the case for cracks prior to charging. Do not
charge a frozen battery.
Tool Software Updates
Dealers are responsible for having the latest software
installed prior to tool use.
• For the DCBS, refer to owner manual instructions
for software update instructions. The DCBS must
be connected to a computer with Optimus every
30 days to prevent lock out of the remote. Update
the software when available; if no software update
is available, the remote will automatically unlock
and reset the 30-day.
• GR8 must be equipped with software version
192-675P_July_2017 or newer. Please note,
effective October 1, 2024, GR8 will no longer be
approved equipment for testing batteries under
warranty.
• For the DCA, software updates are pushed over
the air upon the software release. If a tool is left
plugged in overnight and is connected to Wi-Fi,
the tool will automatically apply the update. If it is
not left plugged in overnight, the tool will provide
the user a notification to allow them to manually
apply the update or for information so they can
apply the update when there is time and not
interrupt a service event. The DCA will launch on
Revision A which can be verified on the version
screen within settings.
Battery replacement transactions involving of batteries
tested with outdated software are subject to debit.
Proactive Alerts
On connected vehicles, GM is able to evaluate the
condition of the battery and report the state of health to
the customer through the Vehicle Diagnostics Report
and/or to the dealer through the Multi-Point Inspection
screen on Service Workbench. Technicians may also
validate alerts by using the Scan Tool through Vehicle
Diagnostics/Vehicle Proactive Alerts.
Level of testing based on Indicator:
• Green – No issues are detected with the battery
and it is unlikely the component will require
replacement at this time. For customer concerns,
follow standard diagnostic procedures. A battery
test and “replace battery” test result IS
REQUIRED prior to battery replacement.
• Yellow – Verify proactive alert SAC002 – SAC005
and follow the diagnostic service procedure for the
applicable code. A battery test and “replace
battery” test result IS REQUIRED prior to battery
replacement.
• Red – Verify proactive alert SAC001 and follow
the service procedure for this code. If proactive
alert SAC001 is present, replace battery. A battery
test IS NOT REQUIRED. Transactions involving
•
Bulletin No.: 20-NA-132
battery replacement due to SAC001 are not
eligible for Diagnostic Add Time and dealers must
enter “SAC001” in the Battery Tester Code field.
No Indicator/Blank – Either the battery condition
is not available on the vehicle, or there is not
enough information to make a determination on
the condition of the battery. For customer
concerns, follow standard diagnostic procedures.
A battery test and “replace battery” test result IS
REQUIRED prior to battery replacement.
New Vehicle Inventory
If a new vehicle arrives at your dealer from
transportation that will not start due to a discharged or
defective battery, the claim must be submitted within
one week of the vehicle arrival at the dealer. Vehicle
delivery documentation must be provided when
submitting the transaction.
Once a vehicle is in dealer inventory, dealers are
responsible for battery maintenance up to the point of
delivery to the customer. Refer to Service Bulletin #
21-NA-043 for requirements on properly
maintaining vehicles in dealer inventory and
Service Bulletin # 22-NA-115 Battery Maintenance
Report FAQs.
Dealers in the U.S. Only
• U.S. dealers are to utilize the Battery Maintenance
Report located in the GlobalConnect Dealer Maxis
app to identify vehicles in dealer inventory that
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TSB/Document ID: 20-NA-132
Replacement Service Bulletin Number:
MFR Communication Date: 2024-03-26
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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