NHTSA ID Number: 10252611
Manufacturer Communication Number: No. 44-24
TSB/Document Date: 2024-04-03
Summary
Technical information for WRC5 - checking main wire harness in luggage compartment and rework if necessary
Service
Technical Information
44/24
ENU
WRC5
9
WRC5 - Checking Main Wire Harness in Luggage Compartment and Rework if Necessary
(Stop Delivery)
Vehicle Type:
Panamera (YAA / YAB)
Model Year:
As of 2024 up to 2025
Concerns:
Main wire harness in luggage compartment
Cause:
There is a possibility that, due to a process error during assembly, the main wire harness in the
luggage compartment was not routed according to specifications in the affected vehicles.
If this is the case, damage to the main wire harness cannot be ruled out.
Action:
Before delivery, check the main wire harness in the luggage compartment and rework if necessary.
Affected
Vehicles:
Only the vehicles assigned to the campaign (see also PCSS Vehicle Information).
Installation
Position:
Installation position of main wire harness in luggage compartment
1
– Main wire harness in luggage compartment (check and rework if necessary)
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Required parts and materials
Material:
Required materials (usually already available in the
Porsche Center or locally sourced):
Fabric adhesive tape, tear-resistant,
e.g., 3M Scotch Super 88
Part No.
Designation
Quantity
...
Fabric adhesive tape 19 mm (0.75 inch),
tear-resistant (commercially available)
e.g.,
Quantity as required*
(approx. 1.5 m (approx. 59
inches) required per vehicle)
•
•
3M Scotch Super 88
Coroplast
For an example, see Fabric adhesive
tape, tear-resistant, e.g., 3M Scotch
Super 88
...
Quantity as required*
Additional materials required (only in the event of cable damage)
...
Crimp connector, 0.35 - 2.5mm (0.014 0.098 inches)2
Quantity as required**
*During warranty processing, enter Part No. WRC50000001 with the designation “fabric adhesive tape”
as a purchased part in the Warranty Claim, amount $2.18.
**During warranty processing, enter Part No. WRC50000002 with the designation “crimp connector” as
a purchased part in the Warranty Claim, amount $1.09 per crimp connector.
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Technical Information
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ENU
WRC5
9
Required tools
Tools:
•
Torque wrench, 6 – 50 Nm (4.5 – 37 ftlb.), e.g., VAG 1331A torque wrench, 6-50 Nm (4.5-37
ftlb.)
Only required for rework
•
•
•
Hot air gun, e.g., VAS 1978/14A - hot air gun
Crimping pliers, e.g., VAS 1978/1A - crimping pliers
Stripping pliers, e.g., VAS 1978/3A - stripping pliers
Main wire harness
Work Procedure: 1
2
Remove the luggage compartment trim panel (lock support panel). Workshop Manual '700619
Remove and install luggage compartment trim panel (lock support panel)'
Check the main wire harness in the luggage compartment.
2.1
Deburr the sharp sheet metal edges at the marked points using emery paper.
2.2
Then check the cables for damage at marked points Checking main wire harness in
luggage compartment in the area of the sheet metal edges.
•
If no, or only slight, traces of chafing are visible on
the wire harness, wrap the wire harness 2x at the
marked points with fabric adhesive tape Wrapping
main wire harness in luggage compartment. Then
complete the vehicle again. Continue with Step 4.
•
If the lines are only cut open at their insulation, but
not the strands themselves, the damaged insulation
must first be repaired using suitable cable repair
Checking main wire harness in
accessories and then wrapped 2x around the wire
luggage compartment
harness with fabric adhesive tape Wrapping main
wire harness in luggage compartment. Then complete the vehicle again. Continue with Step 4.
Wrapping main wire harness in
luggage compartment
•
If the strands are damaged, the line must be repaired. Continue with Step 3.
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Technical Information
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Repair the main wire harness.
3.1
Uncover the wire harness at the damaged location.
Information
If the cable runs through the grommet, it must be spliced. Activities are prohibited in the area
of the grommet.
Information
Make sure that the line is not repaired at tight
points Constriction for main wire harness
-Arrows- with a crimp connection.
Due to the increase in the cross-section at this
point, the luggage compartment trim panel
may squeeze the wire harness. In this case,
disconnect the line at a different location
and reroute it up to the plug. These additional activities can be invoiced using a reimConstriction for main wire harness
bursement claim for the original campaign claim. Document graphically and/or attach corresponding damage in the PQIS line.
3.2
Remove the insulating tape from around the wire harness and cut through each of the
damaged lines at the chafing point using side cutters or the VAS 1978/3 stripping
pliers.
3.3
Strip the ends of line Stripping line -1that you have just cut using VAS 1978/3
stripping pliers Stripping line -2-.
Stripping line
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WRC5
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Guide stripped line ends Guiding lines
into crimp connector -1- into corresponding
crimp connector Guiding lines into crimp
connector -2-.
Guiding lines into crimp connector
3.5
Crimp on the line using VAS 1978/1-1
crimping pliers.
3.5.1
3.5.2
Install crimping pliers insert
Crimping on line -1- according to
the color marking Crimping on
line -3- on the crimp connector
Crimping on line -2- into the VAS
1978/1-1 crimping pliers.
Crimp on the crimp connector
Crimping on line -2- using
crimping pliers VAS 1978/1-1.
3.6
Seal shrink-fit hose on crimp connection
Sealing crimp connection -1- using VAS
1978/14A hot air gun Sealing crimp
connection -2-.
3.7
Wrap the main wire harness 2x with fabric
adhesive tape.
4
Install the luggage compartment trim panel (lock
support panel). Workshop Manual '700619
Remove and install luggage compartment trim panel
(lock support panel)'
5
Enter the campaign in the Warranty and Maintenance
logbook.
AfterSales
Crimping on line
Sealing crimp connection
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Warranty invoicing
Information
The specified working times were determined specifically for carrying out this campaign and include all
necessary preliminary and subsequent work.
The working times may differ from the working times published in the Labor Operation List in PCSS.
Scope 1:
Checking and wrapping main wire harness in luggage compartment
Labor time:
Checking and wrapping main wire harness in luggage compartment
Includes:
Remove and install luggage compartment trim panel (lock
support panel)
Labor time: 47 TU
Additional materials required:
WRC50000001*
Fabric adhesive tape
1 piece*
*During warranty processing, enter Part No. WRC50000001 with the designation “fabric adhesive
tape” as a purchased part in the Warranty Claim, amount $2.18.
Damage Number WRC5 066 000 1
Scope 2:
Checking and reworking main wire harness in luggage compartment - reworking one line
Labor time:
Checking and reworking main wire harness in luggage compartment
Includes:
Remove and install luggage compartment trim panel (lock
support panel)
Labor time: 71 TU
Additional materials required:
WRC50000001*
Fabric adhesive tape
1 piece*
WRC50000002**
Crimp connector
1 piece**
*During warranty processing, enter Part No. WRC50000001 with the designation “fabric adhesive
tape” as a purchased part in the Warranty Claim, amount $2.18.
**During warranty processing, enter Part No. WRC50000002 with the designation “crimp connecter”
as a purchased part in the Warranty Claim, amount $1.09.
Damage Number WRC5 066 000 1
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Service
Technical Information
Scope 3:
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WRC5
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Checking and reworking main wire harness in luggage compartment - reworking two lines
Labor time:
Checking and reworking main wire harness in luggage compartment
Includes:
Remove and install luggage compartment trim panel (lock
support panel)
Labor time: 90 TU
Additional materials required:
WRC50000001*
1 piece*
WRC50000003**
Crimp connector
1 piece**
*During warranty processing, enter Part No. WRC50000001 with the designation “fabric adhesive
tape” as a purchased part in the Warranty Claim, amount $2.18.
**During warranty processing, enter Part No. WRC50000003 with the designation “crimp connector”
as a purchased part in the Warranty Claim, amount $2.18.
Damage Number WRC5 066 000 1
Scope 4:
Checking and reworking main wire harness in luggage compartment - reworking two lines
Labor time:
Checking and reworking main wire harness in luggage compartment
Includes:
Remove and install luggage compartment trim panel (lock
support panel)
Labor time: 109 TU
Additional materials required:
WRC50000001*
Fabric adhesive tape
1 piece*
WRC50000004**
Crimp connector
1 piece**
*During warranty processing, enter Part No. WRC50000001 with the designation “fabric adhesive
tape” as a purchased part in the Warranty Claim, amount $2.18.
**During warranty processing, enter Part No. WRC50000004 with the designation “crimp connector”
as a purchased part in the Warranty Claim, amount $3.27.
Damage Number WRC5 066 000 1
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ENU
Technical Information
44/24
Checking and reworking main wire harness in luggage compartment - reworking two lines
Labor time:
Checking and reworking main wire harness in luggage compartment
Includes:
Remove and install luggage compartment trim panel (lock
support panel)
Labor time: 127 TU
Additional materials required:
WRC50000001*
Fabric adhesive tape
1 piece*
WRC50000005**
Crimp connector
1 piece**
*During warranty processing, enter Part No. WRC50000001 with the designation “fabric adhesive
tape” as a purchased part in the Warranty Claim, amount $2.18.
**During warranty processing, enter Part No. WRC50000005 with the designation “crimp connector”
as a purchased part in the Warranty Claim, amount $4.36.
Damage Number WRC5 066 000 1
Important Notice: Technical Bulletins issued by Porsche
Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a
discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed.
© 2024 Porsche Cars North America, Inc.
Mar 27, 2024
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TSB/Document ID: No. 44-24
Replacement Service Bulletin Number:
MFR Communication Date: 2024-03-27
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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