NHTSA ID Number: 10252522
Manufacturer Communication Number: No. 05-23
TSB/Document Date: 2024-04-03
Summary
Installation and conversion instructions for the PCCB retrofitting - brake system
Installation and Conversion Instructions
911 (992)
05 / 23 ENU
4601
4
PCCB Retrofitting
Vehicle Type:
992 GT3
Model Year:
As of 2021
Information:
Retrofitting PCCB brake system
Parts Info:
992.044.600.00
9GT.615.301.A
1x
Front left brake disc 410 mm
9GT.615.302.A
1x
Front right brake disc 410 mm
9GT.615.601.C
1x
Rear left brake disc 390 mm
9GT.615.602.C
1x
Rear right brake disc 390 mm
9GT.615.123.A
1x
Front left yellow fixed calliper without pads
9GT.615.124.A
1x
Front right yellow fixed calliper without pads
9GT.615.423.A
1x
Rear left yellow fixed calliper without pads
9GT.615.424.A
1x
Rear right yellow fixed calliper without pads
9GT.698.151.L
1x
Set of front axle brake pads
9GT.698.451.J
1x
Set of rear axle brake pads
PAF.009.830
8x
Hexagon socket M6 x 8
9GT.907.637
2x
Front axle brake pad wear indicator
9GT.907.637.A
2x
Rear axle brake pad wear indicator
WHT.008.186
4x
Cheese head bolt, M12 x 1.5 x 62
9A7.007.585.00
4x
Cheese head bolt, M12 x 1.5 x 85
Work Procedure: 1
Connect the battery charger. Workshop Manual 'Charging battery/vehicle electrical system'
2
Raise the vehicle. Workshop Manual 'Raising the vehicle'
3
Replace the front brake pads. Workshop Manual 'Replacing front PCCB brake pads'
4
Replace the front brake calliper (left and right). Workshop Manual 'Removing and installing front
brake calliper'
5
Replace the front brake discs. Workshop Manual 'Removing and installing front brake disc'
6
Replace the rear brake pads. Workshop Manual 'Replacing rear PCCB brake pads'
Tequipment
Mar 12, 2024
Page 1 of 3
4
911 (992)
4601
ENU
Installation and Conversion Instructions
05/23
7
Replace the rear brake calliper (left and right). Workshop Manual 'Removing and installing rear
brake calliper'
8
Replace the rear brake discs. Workshop Manual 'Removing and installing rear brake disc'
9
Bleed the brake system. Workshop Manual 'Bleeding brake system'
10 Code the vehicle.
The PIWIS Tester 4 cable MUST be connected to the vehicle for programming.
NOTICE
Voltage drop
•
Risk of irreparable damage to control unit
•
Risk of damage to control unit
•
Fault entries in the control unit
•
Coding in the control unit is aborted
•
Malfunctions in control unit, even during programming
Before disconnecting the control unit, switch off ignition and remove ignition key.
Make sure that the power supply is not interrupted during programming.
Connect battery charger/power supply - Suitable for AGM Type batteries, recommended current
rating of 90A fixed voltage 13.5V to 14.5V.
10.1
90999 - PIWIS Tester 4 must be connected and the ignition switched on.
10.2
Select “Diagnostics”. 90999 - PIWIS Tester 4 detects the model range.
Press Next. PIWIS Tester 4 Diagnostics starts.
10.3
Maintenance of vehicle data.
10.3.1
Select Additional menu by pressing •F7“. The question “Create vehicle analysis
log (VAL)?” appears. Press •F11“ to confirm.
10.3.2
Select the Maintenance of vehicle data function. Press •F12“ until PR
numbers appear in the Value group column.
10.3.3
Select Front brake version in the Family column. Touching the cell behind Front
brake version opens the drop-down menu.
Select 1LQ.
Press •F12“ to change values.
10.3.4
Select Rear brake version in the Family column. Touching the cell behind Rear
brake version opens the drop-down menu.
Select 2EL.
Mar 12, 2024
Page 2 of 3
Tequipment
Installation and Conversion Instructions
911 (992)
05 / 23 ENU
4601
4
Press •F12“ to change values.
10.3.5
The selected values appear. Press •F8“ to write values. Wait until the following
message appears: Generation of vehicle data is complete. With ......
Press •F11“ to switch to the control unit overview.
10.4
Adapt coding.
10.4.1
Select all control units by pressing •Ctrl A“. Press •F12“ to continue.
10.4.2
Switch to the Coding/programming menu. Press •F12“ to continue.
Select Automatic coding mode. Press •F12“ to continue.
10.4.3
Wait until the following message appears: Coding was completed successfully.
Press •F12“ to continue.
Press •F12“ to return to the Overview menu.
46003200:
10.5
Switch off the ignition and disconnect 90999 - PIWIS Tester 4.
10.6
Disconnect the battery charger.
Replace 8 disc brake pads and 4 brake discs (front and rear); replace 4
brake callipers
Includes:
Raise the vehicle, remove and install the wheels and bleed the
brake system.
Labor time: 370 TU
Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche
vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche
special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche
technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche
PIWIS diagnostic and testing device take precedence and, in the event of a
discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed.
© 2024 Porsche
Cars North America, Inc.
Tequipment
Mar 12, 2024
Page 3 of 3
- Mixes well with conventional fluids
- Low-moisture formula provides excellent vapor lock...
- Ideal for hydraulic and disc brakes
- Ideal for hydraulic and disc brakes
- Mixes well with conventional fluids
- Low-moisture formula provides excellent vapor lock...
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TSB/Document ID: No. 05-23
Replacement Service Bulletin Number:
MFR Communication Date: 2024-03-12
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SERVICE BRAKES, HYDRAULIC
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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