NHTSA ID Number: 10252020
Manufacturer Communication Number: B610924
TSB/Document Date: 2024-04-01
Summary
The inverter or (EGS-EME) Electrical Machine Electronics Transmission Control supply line may be damaged due to improper routing. This can cause Check Control Message (CCM) warnings, or in some instances the vehicle may slowly coast to a stop during purely electric driving.
3/25/24, 8:47 AM
61 09 24_SERVICE ACTION: CHECKING AND, IF NECESSARY, REWORKING THE INVERTER SUPPLY LINE
SIB 61 09 24
SERVICE ACTION: CHECKING AND, IF NECESSARY, REWORKING
THE INVERTER SUPPLY LINE
☐
2024-03-20
THIS REPAIR IS MOBILE FRIENDLY
MODEL
E-Series
G05 PHEV
Model Description
X5 Sports Activity Vehicle
Production Date
February 23, 2023 – May15, 2023
SITUATION
The inverter or (EGS-EME) Electrical Machine Electronics Transmission Control supply line may be
damaged due to improper routing. This can cause Check Control Message (CCM) warnings, or in some
instances the vehicle may slowly coast to a stop during purely electric driving.
AFFECTED VEHICLES
Vehicles which require this campaign to be completed will show it as “Open” when checked either in AIR, AWP, Campaign
Summary, or Warranty Vehicle Inquiry
Please make sure you check your dealer inventory as soon as possible. You can see a list of affected vehicles in
Inventory Campaign Details (ICD) under ROSS.
For centers that qualify, this Service Action repair is eligible to be performed via Mobile Assistance
CAUSE
(EGS-EME) Electrical Machine Electronics Transmission Control supply line routing.
CORRECTION
Visually check, and if necessary, rework the inverter supply line.
PROCEDURE
1. Remove the rear underbody protection, refer to repair instructions “Removing refitting/replacing rear engine
undercover (4 FRU)51 47 491 | REP-REP-P-5147491-G05 - V.6”.
2. Remove the stiffening plate, refer to repair instructions “Removing and installing/replacing thrust field 31 11 040 |
REP-REP-P-3111040-G05_B58AWD - V.5.”
3. Improper routing and sharp edges of the High
Voltage (HV) cable support bracket may damage
the EGS-EME supply line harness.
4. Inspect the Inverter Supply line for damage. Is the
EGS-EME harness damaged?
YES, proceed with step 5.
NO, continue to step 7.
Copyright ©2024 BMW of North America, Inc.
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61 09 24_SERVICE ACTION: CHECKING AND, IF NECESSARY, REWORKING THE INVERTER SUPPLY LINE
5. Repair any damage to the low voltage (LV) supply lines, per the “Notes on handling wiring harness and cables 61 00.. |
REP-REP-RAF0161-6100_KABELBAUM – V.26”.
6. After a wiring repair or inspection, cover the harness with fabric adhesive tape (abrasion-resistant) (e.g., P/N 61 13
6925452).
7. Ensure the harness is properly routed and
secure.
8. Is the EGS-EME harness routed on the (B)
side of the HV cable support bracket as
depicted in the image on the left?
YES, continue to step 12.
NO, proceed to step 9.
9. Remove the existing cable ties located around the HV cable bracket.
CAUTION: high-voltage cable! When opening and closing the cable straps, be sure to observe repair
“Notes for opening and closing cable ties REH-HIN-P-6125-5 - V.10”.
10. Reposition the EGS-EME harness to the
(B) side of the HV cable bracket, as pictured
above.
11. Secure the EGS-EME harness utilizing
new cable ties.
12. Install the stiffening plate, refer to repair instructions “Removing and installing/replacing thrust field 31 11 040 | REPREP-P-3111040-G05_B58AWD - V.5.”
13. Install the rear underbody protection, refer to repair instructions “Removing refitting/replacing rear engine undercover
(4 FRU)51 47 491 | REP-REP-P-5147491-G05 - V.6”.
PARTS INFORMATION
Use and invoice the applicable part numbers listed below.
Part Number
07 14 6 886 617
07 14 8 838 952
about:blank
Description
Quantity
Multi-purpose bolt ASA
8
Copyright
©2024 BMW of North America, Inc.
Multi-purpose
bolt
2
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61 09 24_SERVICE ACTION: CHECKING AND, IF NECESSARY, REWORKING THE INVERTER SUPPLY LINE
61 13 8 353 747
61 13 5 A4F 528
61 13 1 372 391
Crimp connector (when required)
Shrink-fit sleeve (when required)
Cable tie (when required)
2
2
3
NOTE: Fabric adhesive tape, the required fabric adhesive tape is to be invoiced proportionally under
Sublet Code 4.
CLAIM INFORMATION
Reimbursement for this Service Action will be via normal claim entry utilizing the applicable work package
information below, and when the required, the part numbers listed above that apply.
Repair
Code:
0061330800
G05 PHEV Checking and if necessary, reworking inverter
supply line
Below are the special flat rate labor operation code choices for this action.
Completion before the first vehicle delivery to a customer or the vehicle is already in the workshop.
Work Pkg
Labor
Operation
Description (Plusposition work)
Labor Allowance
#1
00 75 861
Checking the inverter supply line (No Repair is
necessary)
As applicable
00 75 862
Checking the inverter supply line, correcting the
routing
As applicable
00 75 863
Checking the inverter supply line, correcting the
routing, and repairing the cable
As applicable
Or:
#2
Or:
#3
Or:
The vehicle arrives at your center and this Service Action shows open (No other Main work will be
performed or claimed during this workshop visit).
Work Pkg
Labor
Operation
Description (Main work)
Labor Allowance
#4
00 75 274
Checking the inverter supply line (No Repair is
necessary)
As applicable
00 75 275
Checking the inverter supply line, correcting the
routing
As applicable
00 75 276
Checking the inverter supply line, correcting the
routing, and repairing the cable
As applicable
Or:
#5
Or:
#6
Only one of the flat rate labor operation codes listed above can be used for claim submission and reimbursement. Also, only
one Main work flat rate labor operation code can be claimed per workshop visit.
Claim Repair Comments
Only reference the SIB number and the work package (Pkg) number performed in the RO technician notes and the claim
comments (For example: B61 09 24 WP 1), unless otherwise required by State law.
Sublet – Bulk Materials (RO and Claim Comments Required)
Sublet Code
4
Up to $5.00
Reimbursement for the repair-related bulk materials (Do not use the
BMW part numbers for claim submission)
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61 09 24_SERVICE ACTION: CHECKING AND, IF NECESSARY, REWORKING THE INVERTER SUPPLY LINE
Sublet reimbursement calculation for claiming the applicable repair-related bulk materials (BMW
part
numbers) is at the dealer net price amount for the proportional quantities used plus your center’s handling.
Enter this material cost in sublet and itemize the amount on the repair order and in claim comment section.
BMW Group’s AIR Application Resource for Flat Rate Labor Operation Codes
To obtain the corresponding flat rate unit (FRU) allowance information from the BMW
Group AIR application
resource, start by entering the Chassis Number (the last seven (7) characters of the VIN, select the
applicable Model if two or more vehicle choices show), or enter the full VIN (17 characters), click on the
“Search” button. Next, click on the “Flat Rate Units” button and enter the flat rate labor operation code in the
field to the right, click “Search” to display the Flat Rate Unit Group detail choices.
Alternative Mobility Solution (AMS) for Vehicle Owners (RO and Claim Comments Required)
This Service Action repair qualifies for Alternative Mobility Solution (AMS) expense reimbursement, claim
this item under the Defect Code noted above as follows:
Sublet Code 2 - Itemize the AMS sublet amount on the repair order and in the claim comment section.
Please refer to SI B01 29 16 for additional information
FEEDBACK REGARDING THIS BULLETIN
Technical Feedback
Warranty Feedback
Parts Feedback
To submit feedback for the technical topic of this bulletin: Submit your
feedback in the rating box at the top of this bulletin
To submit feedback for the CLAIMS section of this bulletin: Submit an IDS
ticket to the Warranty Department, or use the chat available in the
Warranty Documentation Portal
To submit feedback for the PARTS section of this bulletin: Submit an IDS
ticket to the Parts Department
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61 09 24_SERVICE ACTION: CHECKING AND, IF NECESSARY, REWORKING THE INVERTER SUPPLY LINE
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of North America, Inc.
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TSB/Document ID: B610924
Replacement Service Bulletin Number:
MFR Communication Date: 2024-03-20
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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