i]

Use only paints approved by
Daimler AG.

See guidelines for paint technology
in the workshop portal.

AS98.00-Z-0002-01A

AH98.00-P-9409-06A

AH98.00-P-9408-02A

19 Add cavity preservation to repair

area.
KAR AR97.20-D-1500TS
(] Install
20 Install floor covering in passenger

compartment.
KAR AR68.80-D-0012TSR
21 Install D-pillar trim.
FAR AR68.30-D-4497TSR
22 Install B-pillar trim on front

passenger side.
FAR Model 907.7 AR68.30-D-4706TS
KAR Remove/install B-pillar trim Model 907.6 AR68.30-D-4705TS

V-RC-20240 10007

23 Install B-pillar trim on driver's side.
AR Model 907.7 AR68.30-D-4707TS
FAR Remove/install B-pillar trim Model 907.6 AR68.30-D-4705TS
24 Install seat anchorages for

passenger bench seat/passenger

bench seats.
KAR AR91.21-D-3772TSR
25 Install passenger bench seat.
AR Model 907.6##/7## #T with |AR91.21-D-4425TS

passenger compartment seating

Repair materials

Order number

Designation

Number

A 000 986 28 00 09

1K-zinc dust paint

BROO.45-Z-1056-07A

Parts ordering note

Part no. Designation Quantity
A 906 311 06 95 Front longitudinal member reinforcement 2
A906 311 01 53 Rear longitudinal member reinforcement 2
_ Additional replacement part scopes, small parts and consumable materials required | As Needed

included in the costing.

for carrying out this service measure must be replaced in accordance with the
information in the repair documents referenced in this document. These must be
determined according to the vehicle identification number (FIN) via the "XENTRY
Parts Information" system and, whilst not listed in the parts ordering note, they are

V-RC-20240 10007

GB61.25-D-0000-00A

Clip: Subsequently reinforce
longitudinal frame member
(code: VS3ROHRAH, acc. no.:
31 903 04)

Model 907. 648/704 #T
with code V40 (Crew cab floor assy)

wsm://04_202400_04

V-RC-20240 10007

SM61.25-D-0006-02SGG

Retrofit reinforcements in
longitudinal frame members
(code: VS3ROHRAH, acc. no.:
31 903 04)

ey > PS
io} ie] fo}
5 i i
= = =
Qe} a Qe}
g cy g

A\Caution

fits
Br
fies

lotice

lotice

Br

Risk of explosion caused by
paint vapors igniting. Risk of
poisoning caused by inhaling
paint vapors.

Risk of explosion and
poisoning caused by solvent
vapors and gasses. Risk of
injury to skin and eyes when
working with anticorrosion
agents

The high voltage used for
electric welding presents a
lethal hazard. Risk of
explosion from welding in
areas Close to highly
inflammable materials. Risk of
injury from weld splatter and
UV-light when welding. Risk of
poisoning from inhaling
welding gases

Risk of injury caused by
scraping or cutting body parts
on sharp vehicle parts

Notes on paintwork repairs
Notes on cavity preservation
Notes on carrying out repair
work in the vehicle interior
General information on body
repair

Measures for preventing
damage to vehicles or
components when performing
electric welding work

Notes on paintwork repairs
General information on
operation items and work
procedures for painting

No smoking! No open fire! Use
respiratory protection,
protective clothing, gloves,
safety glasses and protective
skin cream. Ensure that the
area is well ventilated.

Never spray corrosion
protection on flames or hot,
glowing objects and keep them
well away from all potential
sources of ignition. Use them
only in well-ventilated rooms;
wear respiratory protection.
Use insulating mats. Wear
protective clothing, safety
glasses and a protective mask.
Remove highly inflammable
materials from the hazard
area. Use air extraction
system.

Always wear protective gloves
when working on or near sharp
and non-deburred vehicle
parts.

Deburr repair panels.

AS98.00-Z-0002-01A

AS97.00-Z-0001-01A

AS00.00-Z-0007-01A

AS00.00-Z-0017-01A

AH98.00-P-9408-02A
AH97.20-P-0001-01B
AH68.00-D-0001-01KOS

AH60.00-P-0001-01KOA

AH00.00-P-0005-01KOA

AH98,00-P-9408-02A
AH98.00-P-0003-01A

Model

907. 6#4/ 7H AT

with code V40 (Crew cab floor assy)

Prepare vehicle floor sections

V-RC-20240 10007

1 Grind mating
surfaces in the
cross-hatched areas
on sections (1.1, 1.2)
of vehicle floor down
to bare metal.

2 Remove shavings.

D61.25-A015-76

Prepare reinforcements for installation

3 Grind mating surfaces in the cross-
hatched areas on reinforcements (2, 3)
down to bare metal.

4 Remove shavings.

D61.25-A016-82

Prepare longitudinal members

V-RC-20240 10007

D61,25-A017-79

5 Grind mating surfaces in the cross-
hatched areas on longitudinal members 6 Remove shavings.
(1) down to bare metal.

Prepare vehicle floor

D61,25-A018-77

7 Grind mating surfaces in cross-hatched
areas on vehicle floor (4) down to bare 8 Remove shavings.
metal.

Install reinforcements

10 V-RC-2024010007

9 Position reinforcements (2, 3) in
longitudinal member (1). 10

Gi]
Reinforcements (2): A 906 311 06 95
Reinforcements (3): A 906 311 01 53

i]

Observe dimension (C) here. Dimension
(C) is 565 mm.

D61.25-A019-79

Reinforcements (2, 3) s¢ wu (areas D,
E).

fi]

Inert gas weld in intervals and allow to
cool down in between. This reduces the
heat distortion.

V-RC-20240 10007

1

11 Clean weld joints and sheet metal
flanges in cross-hatched area.

12 Prime repair area with a primer filler.

i]

Use only primer fillers approved by
manufacturer.

See guidelines for paint technology in
the workshop portal.

D61.25-A020-79

12

V-RC-2024010007

Install sections

17 Part section
1.2 Part section
4 Vehicle floor

D61.25-A021-76

D61.25-A022-79

13 Position sections (1.1, 1.2) on vehicle 15 Sections (1.1, 1.2) sq auu (areas F, G).
floor (3).
li]
14 ; jl Inert gas weld in intervals and allow to
Tack sections (1.1, 1.2) 6g @ Into place. cool down in between. This reduces the

heat distortion.

V-RC-20240 10007 13