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NHTSA ID Number: 10250589

Manufacturer Communication Number: BS5450E

TSB/Document Date: 2024-02-24


Summary

LED strip (N105390) was installed without seals in the plug.


SERVICE BULLETIN

BS5450E

REFERENCE:

Nova BuseBay logo Manuals

APPLICATION DEADLINE: 2025AL04

SECTION:

16: Electrical system

CLAIM REFERENCE NUMBER: WB-5450

RS NO:

MQR 7621-2687

EFFECTIVE IN PROD.:

NA

SUBJECT:

LED light replacement.
LED strip (N105390) was installed without seals in the plug.

JUSTIFICATION:

LEVEL

1

DIRECT CHARGES

DESCRIPTION

Replacement of new LED lamp.

2

TIME

LABOUR

MATERIAL

Nova BuseBay logo

Nova BuseBay logo

0.5 h

MATERIAL REQUIRED PER VEHICLE
QTY

PART NO

REV.

N105390

Light LED CHMSL 18'' strip 24V

DESCRIPTION

LEVEL 1

1
LEVEL 2

Materials will be available within 38 days once your order has been placed.
To order, please contact novabus.parts@volvoeBay logo.com
Or by phone for CANADA 1-800-771-6682, for USA 1-877-999-8808
Specify document number, quantity of parts required and shipping address.

DISPOSAL OF PARTS
REMOVED PARTS ARE:

DISCARDED

RETAINED *

Yes

* To be reimbursed, the parts must be retained and returned in
accordance with the usual warranty procedure.

REVISION HISTORY
REV.

DATE

NR

2024FE07

APPROVED BY:
NQF772001 VERSION 3

CHANGE DESCRIPTION

Irina

Initial release

Signature
numérique de

Negoescu Irina Negoescu

Date : 2024.02.07
11:26:21 -05'00'

WRITTEN BY

Nandan B S

PAGE 1 OF 7

SERVICE BULLETIN
ROAD NUMBER
CLIENT

ORDER

BS5450E

VIN (2NVY/4RKY...)

FROM

TO

FROM

TO

QTY

Ames Transportation Agency - Iowa

LE80

6150

6150

S92J0N9778530

S92J0N9778530

1

Ann Arbor Area Transportation Authority Michigan AAATA

LE73

2200

2207

L82JXN9778509

L82J7N9778516

8

Capital Area Transportation Authority Michigan CATA

LE04

731

737

L82J2N9778519

L82J8N9778525

7

Capital Area Transportation Authority Michigan CATA

LE05

6020

6019

S92JXN9778518

S92J8N9778517

2

Chicago Transit Authority - CTA

LD76

8350

8449

L82J0N9778289

L82J8N9778444

100

Chicago Transit Authority - CTA - Illinois

LE87

8459

8499

L82J5N9778658

L82J9P9778732

41

Chicago Transit Authority - CTA - Illinois

LE87

8502

8502

L82J1P9778739

L82J1P9778739

1

Chicago Transit Authority - CTA - Illinois

LE87

8510

8514

L82J2P9778751

L82JXP9778755

5

Houston - Texas

LE77

3000

3000

L82M3N9778605

L82M3N9778605

1

MackeBay logo Defense

LE68

L82J6N9778460

L82J7N9778533

4

Maryland Transit Administration - MTA

LE53

22001

22033

L82JXN9778526

L82J3N9778562

33

Maryland Transit Administration - MTA

LE53

22035

22070

L82J9N9778565

L82J4N9778604

36

Milwaukee - Wisconsin

LE16

1000

1000

L82M4N9778290

L82M4N9778290

1

Milwaukee - Wisconsin

LE17

1004

1004

L82M3N9778572

L82M3N9778572

1

NFTA - Buffalo, New York

LE03

2261

2270

L82J3N9778433

L82J8N9778458

10

Rochester New York - RTS

LE92

2225

2247

L82J7N9778631

L82J8N9778668

23

San Francisco California SFMTA - LFS-e+

LE39

5010

5010

L82M2N9778305

L82M2N9778305

1

San Juan Puerto Rico

LE83

2022-01

2022-11

L82J0N9778616

L82J3N9778626

11

PAGE 2 OF 7
NQF772001 VERSION 3

SERVICE BULLETIN

BS5450E

WARNING

FOLLOW YOUR INTERNAL SAFETY PROCEDURES.

CAUTION

Be sure the vehicle is parked in a place where the work can be performed safely and away from any potential
vehicle traffic and the parking brake is set so to prevent any movement of the vehicle. Since the work to
be performed is in close proximity to the vehicle engine and other systems that potentially have moving
parts you must ensure that the engine is off and the engine or other systems cannot be activated while the
change out of the lamp is being made.

PROCEDURE
1.1.
1.2.
1.3.

Park the vehicle on an even surface with the transmission on neutral.
Apply the parking brake and set the master control switch to the stop position.
Set the battery disconnect switch in the battery compartment to the off position.

1.4.

Locate the lamp wiring and the point at which the wiring of the lamp is connected to the vehicle harness
(see figure 1).

Figure 1 - Location of LED Lamp

PAGE 3 OF 7
NQF772001 VERSION 3

SERVICE BULLETIN
1.5.

BS5450E

Disconnect the lamp connector from the mating vehicle harness connector, employ a small tool like a
screwdriver to disengage the locking tab securing the connectors in place(see figure 2).

Figure 2 - Disconnecting The Lamp Connectors

PAGE 4 OF 7
NQF772001 VERSION 3

SERVICE BULLETIN
1.6.

BS5450E

Remove the wiring from all fastening points between the lamp/vehicle connection to the point where the lamp
passes through the vehicle body to the bottom of the lamp (see figure 3).

NOTE

Make note of the wire routing for later when a new lamp is being installed.

Figure 3 - Removal of Wiring

PAGE 5 OF 7
NQF772001 VERSION 3

SERVICE BULLETIN
1.7.

BS5450E

From the vehicle’s exterior, remove the two screws from the lamp that are being used to secure the lamp to
the vehicle (see figure 4).

NOTE

Retain these screws for future use when installing the new lamp onto the vehicle.

Figure 4 - Removal of Exterior Screws

PAGE 6 OF 7
NQF772001 VERSION 3

SERVICE BULLETIN

BS5450E

1.8.

Remove the lamp from the vehicle and smoothly pull the wiring through the access hole that the wiring is
passing through. In cases where the hole is elongated, it may be necessary to rotate the lamp connector to
enable the passage of all connectors through the vehicle access hole.

1.9.

Install the new light by feeding the lamp wire harness/connector through the wiring access hole, position the
lamp so that the mounting holes on the lamp line up with the mounting holes on the vehicle and secure it
with the previously removed screws.

1.10.
1.11.

Reroute the wiring along the same path as that of the lamp previously removed.
Connect the vehicle lamp to the vehicle harness connector. The connector is polarized so if there is difficulty
making the connection it may need to rotate one of the connectors by 180 degrees.

1.12.
1.13.

Test the lamp to ensure it was properly installed and illuminated.
Vehicle ready for service.

PAGE 7 OF 7
NQF772001 VERSION 3

1

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TSB/Document ID: BS5450E

Replacement Service Bulletin Number:

MFR Communication Date: 2024-02-08

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM

MFR Component System:

MFR Component Subsystem:


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