NHTSA ID Number: 10250394
Manufacturer Communication Number: 24-450
TSB/Document Date: 2024-02-20
Summary
This is for advisory 24-450. It has been determined that Polycarbonate skylights used on Alpha Flex and Alpha Ply roof systems may crack. The remedy is to inspect the clear polycarbonate skylight on the Alpha Flex or Alpha Ply roof systems. Inspect the clear skylight for cracks and replace if cracks are found. CLOSING NOTICE - This Campaign ends July 31, 2024.
RECREATIONAL VEHICLE SERVICE CAMPAIGN
February 16, 2024
SERVICE ADVISORY 24-450
«Owner_name»
ATTN: Service Manager
«Street»
«Street_2»
«City», «State» «Zip»
«Country»
CLOSING NOTICE - This Campaign ends July 31, 2024.
All repairs and claims for this campaign must be submitted on or before July 31st to be considered
for reimbursement. Further delay in inspection for defective skylights and necessary correction
could result in extensive water damage. Lack of participation in the campaign will result in loss of
warranty reimbursement for related damage.
Dear «Owner_name»,
Reason for this
campaign
It has been determined that Polycarbonate skylights used on Alpha Flex and Alpha Ply roof
systems may crack. The remedy is to inspect the clear polycarbonate skylight on the Alpha
Flex or Alpha Ply roof systems. Inspect the clear skylight for cracks and replace if cracks
are found. A clear picture is required for authorization and the claim. This campaign will
end on July 31, 2024. All work must be completed and claims submitted by this
date.
The campaign population includes:
Year
2024
Model
Bullet 211BHSWE, 243BHSWE, 250BHSWE,
253RDSWE, 260RBSWE, 273BHSWE, 287QBSWE,
290BHSWE, 291RLSWE
2024
Passport 189RBWE, 219BHWE, 221BHWE, 229RKWE,
252RDWE, 268BHWE, 282QBWE, 2951BHWE
Serial Number Ranges
RX430081 - RX430092
RX430459 - RX430476
RX430488 - RX430498
RX430579 - RX430629
RX430711 - RX430739
RX410172 - RX410227
RX410740 - RX410752
Campaign Ends
July 31, 2024
PO Box 2000 Goshen, IN 46527-2000
www.keystonerv.com
Our records indicate unit(s) sold or in your present lot inventory fall within this range, which will require
inspection. Important: Please complete the service campaign on these units before retail delivery. Our records
indicate the following unit serial number(s) are presently in your inventory or have been sold:
«VIN1»
«VIN2»
«VIN3»
«VIN4»
«VIN5»
«VIN6»
«VIN7»
«VIN8»
«VIN9»
«VIN10»
«VIN11»
«VIN12»
«VIN13»
«VIN14»
«VIN15»
«VIN16»
«VIN17»
«VIN18»
«VIN19»
«VIN20»
«VIN21»
«VIN22»
«VIN23»
«VIN24»
«VIN25»
«VIN26»
«VIN27»
«VIN28»
«VIN29»
«VIN30»
«VIN31»
«VIN32»
«VIN33»
«VIN34»
«VIN35»
«VIN36»
«VIN37»
«VIN38»
«VIN39»
«VIN40»
«VIN41»
«VIN42»
«VIN43»
«VIN44»
«VIN45»
«VIN46»
«VIN47»
«VIN48»
«VIN49»
«VIN50»
«VIN51»
«VIN52»
«VIN53»
«VIN54»
«VIN55»
«VIN56»
«VIN57»
«VIN58»
«VIN59»
«VIN60»
«VIN61»
«VIN62»
«VIN63»
«VIN64»
«VIN65»
«VIN66»
«VIN67»
«VIN68»
«VIN69»
«VIN70»
«VIN71»
«VIN72»
«VIN73»
«VIN74»
«VIN75»
«VIN76»
«VIN77»
«VIN78»
«VIN79»
«VIN80»
«VIN81»
«VIN82»
«VIN83»
«VIN84»
«VIN85»
«VIN86»
«VIN87»
«VIN88»
«VIN89»
«VIN90»
«VIN91»
«VIN92»
«VIN94»
«VIN94»
-- Serial numbers with ‘*’ have been retail sold --
We apologize for any inconvenience this situation may cause and greatly appreciate your cooperation. Should you
have any questions or concerns regarding this correspondence or the enclosed Service Advisory, please contact us
at: (866) 273-1456
Sincerely,
KEYSTONE
RV COMPANY
PO Box 2000 Goshen, IN 46527-2000
www.keystonerv.com
RECREATIONAL VEHICLE SERVICE CAMPAIGN
February 16, 2024
Service Advisory: 24-450
SERVICE CAMPAIGN
«Owner_name»
«Street»
«Street_2»
«City», «State» «Zip»
«Country»
VIN: «VIN»
CLOSING NOTICE - This Campaign ends July 31, 2024.
All repairs and claims for this campaign must be submitted on or before July 31st to be
considered for reimbursement. Further delay in inspection for defective skylights and
necessary correction could result in extensive water damage. Lack of participation in the
campaign will result in loss of warranty reimbursement for related damage.
Dear «Owner_name»:
Keystone
RV Company is conducting a service campaign on certain 2024 Bullet and Passport Travel
Trailers. We apologize for any inconvenience this action may cause you; however your continued
satisfaction is of the utmost importance to us.
Reason for this
campaign
It has been determined that Polycarbonate skylights used on Alpha Flex and
Alpha Ply roof systems may crack.
What we
will do
Keystone
has notified our dealers regarding this situation. The remedy is to
inspect the clear polycarbonate skylight on the Alpha Flex or Alpha Ply roof
systems. Inspect the clear skylight for cracks and replace if cracks are found. The
service required for this corrective action will be provided at no charge to you.
What we need
you to do
If you have
questions
At your earliest convenience, please make an appointment to have your RV
serviced by your dealership. All work for this campaign must be completed by
July 31, 2024. The labor time to perform this campaign is approximately 1 hour.
Please ask your dealer if you wish to know how much additional time will be
needed to schedule and process your RV for this repair.
Your dealer is best equipped to obtain parts and provide service to ensure your
RV is corrected as promptly as possible. If your dealer is unable to assist or if
you take your RV to your dealer on the agreed service date, and the dealer does
not remedy the condition within a reasonable amount of time, or without charge
to you, please contact Keystone
Customer Service by calling 1-866-425-4369.
Thank you for your attention and cooperation in this matter.
Sincerely,
KEYSTONE RV COMPANY
Campaign Ends
July 31, 2024
PO Box 2000 Goshen, IN 46527-2000
www.keystonerv.com
Keystone
RV Company
2/15/24
SERVICE ADVISORY # 24-450
Bullet & Passport Skylights
CLOSING NOTICE - This Campaign ends July 31, 2024.
All repairs and claims for this campaign must be submitted on or before July 31st to be considered
for reimbursement. Further delay in inspection for defective skylights and necessary correction
could result in extensive water damage. Lack of participation in the campaign will result in loss of
warranty reimbursement for related damage.
It has been determined that Polycarbonate skylights used on Alpha Flex and Alpha Ply roof
systems may crack. The following procedure describes how to identify and replace the
polycarbonate skylights.
Models Included:
Year
2024
Model
Bullet 211BHSWE, 243BHSWE, 250BHSWE, 253RDSWE,
260RBSWE, 273BHSWE, 287QBSWE, 290BHSWE, 291RLSWE
2024
Passport 189RBWE, 219BHWE, 221BHWE, 229RKWE, 252RDWE,
268BHWE, 282QBWE, 2951BHWE
Parts Required:
Serial Number Ranges
RX430081 - RX430092
RX430459 - RX430476
RX430488 - RX430498
RX430579 - RX430629
RX430711 - RX430739
RX410172 - RX410227
RX410740 - RX410752
1 – KRV # 634185 - Skylight - 14" x 22" - Outer Dome - Injected
Polypropylene (This part may be ordered in bulk without a VIN)
1 – KRV # 639155 - Sealant - Self Leveling - 5121 Alphathane 100% - White Tube (This part may be ordered in bulk without a VIN)
- Purchase locally #8 x 1” pan head screws, up to 8’ of butyl tape
Tools Required:
- Screw gun - Caulk Gun
- Plastic scraping tools
This Service Advisory requires a Pre-Authorization & Photograph of cracked skylights.
Note – Check serial number on Key Express to verify the campaign is open. Some vehicles were
repaired before they left Keystone.
When performing warranty or recall service, please make certain that appropriate Personal
Protective Equipment (PPE) is used.
The remedy is to inspect the clear polycarbonate skylight on the Alpha Flex or Alpha Ply roof systems.
Inspect the clear skylight for cracks and replace if cracks are found. See Figure 1 as an example. A clear
picture is required for authorization and the claim.
Service Advisory 24-450
Page 2 of 3
Please Note: The affected units have a new roof system that is different than what
you may be accustomed to seeing. The membrane looks very similar to the old
membrane and the only way you may be able to tell them apart is the sealants. The
new self-leveling sealant is more like a rubber consistency and is more resilient to
the elements. Alphathane 5121 self-leveling is the only type of self-leveling sealant
that can be used on the Alpha Flex and Alpha Ply roofing systems.
REPAIR INSTRUCTIONS
Step 1
Locate the trailer on a level, flat, hard surface. Chock
the wheels.
Step 2
Locate the skylight on the exterior roof and inspect for
cracks. See Fig 1. If the skylight is cracked, take clear
pictures for the authorization showing the defect. If no
cracks are present, proceed to warranty reimbursement
below and submit a claim for inspection. If the skylight
is cracked, proceed to Step 3.
Step 3
If the skylight is cracked, remove the clear
polycarbonate skylight using normal industry
standards and replace with the new polypropylene
skylight (KRV # 634185) using butyl tape under the
skylight as a primary seal and Alphathane (KRV #
639155) as a self-leveling secondary seal, then
proceed to warranty reimbursement.
Fig. 1
Service Advisory 24-450
Page 3 of 3
WARRANTY REIMBURSEMENT
INSPECTION ONLY
Submit a claim on Key Express using Flat Rate Code # 7145042F
In the Complaint section note:
Service Advisory # 24-450
In the Cause section note:
Inspected Skylight
In the Correction section note:
No cracks in Skylight
The amount of time authorized for this repair is .3 hour.
REPAIR
Submit a Pre-Authorization request with clear pictures of the cracks, then claim on Key Express using
Flat Rate Code # 7145042B
In the Complaint section note:
Service Advisory # 24-450
In the Cause section note:
Skylight Cracked
In the Correction section note:
Replaced skylight with approved part# 634185
The amount of time authorized for this repair is 1.0 hour.
PARTS DISPOSITION
Pictures of the skylight must be submitted with an authorization for approval. After the claim has been
processed, the part can be field scrapped.
Please call Keystone RV Customer Service at (866) 273-1456 if you have any questions.
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TSB/Document ID: 24-450
Replacement Service Bulletin Number:
MFR Communication Date: 2024-02-16
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE
MFR Component System:
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