NHTSA ID Number: 10249917
Manufacturer Communication Number: No. 88-20
TSB/Document Date: 2024-02-08
Summary
Technical information for a complaint - oil leaks on double clutch transmission
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TSB/Document ID: No. 88-20
Replacement Service Bulletin Number:
MFR Communication Date: 2024-01-29
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
Service
Technical Information
88/20
ENU
3734
3
Complaint - Oil Leaks on Double Clutch Transmission (Porsche
Doppelkupplung (PDK)):
Observe Specified Procedure (88/20)
Revision:
This bulletin replaces bulletin Group 3 88/20, dated September 8, 2020.
Model Year:
As of 2020 up to 2024
Model Line:
911 Carrera (992)
Equipment:
8-speed automatic transmission (I-no. G1F)
8-speed automatic transmission for all-wheel drive (I-no. G1G)
Subject:
Double clutch transmission (PDK)
Information:
Oil leaks on double clutch transmission.
Remedial
Action:
Find oil leaks and carry out the relevant repair measure.
Contents:
•
•
•
•
•
•
•
•
Preparatory work, see Technical Information 'Preparatory work'
Leaks in the area (right side of transmission), see Technical Information 'Leaks in the area (right
side of transmission)'
Leaks in the area (left side of transmission), see Technical Information 'Leaks in the area (left side
of transmission)'
Leaks in the area (upper side of transmission), see Technical Information 'Leaks in the area (upper
side of transmission)'
Leaks in the area (lower side of transmission), see Technical Information 'Leaks in the area (lower
side of transmission)'
Leaks in the area (rear side of transmission), see Technical Information 'Leaks in the area (rear
side of transmission)'
Leaks in the area (front side of transmission), see Technical Information 'Leaks in the area (front
side of transmission)'
Concluding work, see Technical Information 'Concluding work'
AfterSales
Jan 29, 2024
Page 1 of 41
3
Service
3734
ENU
Technical Information
88/20
Preparatory work
Work
Procedure:
Jan 29, 2024
Page 2 of 41
Information
•
Oil leaks must be clearly identifiable and reproducible
•
Engine oil and coolant must have reached operating temperature during a test drive
•
If oil is leaking from the final drive or hydraulic chamber breather, disconnect both hoses to find the
exact location of the leak
1
Remove rear cover, see Workshop Manual '519419 Removing and installing rear cover'.
2
Take photos of the problem for PQIS.
3
Clean the transmission.
4
Spray possible leak points with leak-locating spray.
5
Perform a test drive.
6
Find oil leaks.
7
Take photos of the leak points found for PQIS.
AfterSales
Service
Technical Information
88/20
ENU
3734
3
Leaks in the area (right side of transmission)
Right side of transmission
Position
Right
side of
transmission -1-
Right
side of
transmission -2-
Leak area
Differential cover
1A - 1C
Rear transmission housing
seal
2A - 2B
Possible cause(s)
Repair measure
Sealing ring damaged (A)
Replace sealing ring, see
Workshop Manual '391555 Replacing
flanged-shaft sealing ring'.
Screw loose (B)
Replace screws, see Workshop
Manual '391555 Replacing
flanged-shaft sealing ring'.
O-ring damaged (C)
Replace O-ring, see Workshop
Manual '391555 Replacing
flanged-shaft sealing ring'.
Screw loose (A)
Seal damaged (B)
AfterSales
Replace double clutch transmission, see
Workshop Manual '373419 Removing
and installing double clutch transmission'.
Jan 29, 2024
Page 3 of 41
3
Service
3734
Right
side of
transmission -3-
Right
side of
transmission -4-
ENU
Technical Information
88/20
Front transmission housing
seal
3A - 3B
Central connector at the left
Screw loose (A)
Replace double clutch transmission, see
Workshop Manual '373419 Removing
Seal damaged (B)
and installing double clutch transmission'.
Sealing ring damaged (A)
Replace wire harness, see Workshop
Manual '387719 Removing and installing
transmission control mechanism'.
Tighten screws to 3 Nm (2 ftlb.).
4A - 4B
Connector leaking (B)
Screw plug
Sealing ring damaged
Replace screw and tighten to 27 Nm
(20 ftlb.). Re-use spring and sleeve
during installation.
Oil filler screw
Sealing ring damaged
Replace screw and tighten to
27 Nm (20 ftlb.).
Sealing ring damaged (A)
Replace sealing ring, see Workshop
Manual '392255 Workshop Manual
'392255 Replacing sealing ring
for right halfshaft flange - double
clutch transmission'.'
Right halfshaft flange
damaged (B)
Replace halfshaft flange, see
Workshop Manual '392519 Workshop
Manual '392519 Removing and
installing right halfshaft flange - double
clutch transmission'.'
Screw loose, leaking (C)
Replace screw, see Workshop Manual
'392519 Workshop Manual '392519
Removing and installing right halfshaft
flange - double clutch transmission'.'
Right
side of
transmission -5-
Right
side of
transmission -6-
Right
side of
transmission -7-
Parts Info (1A 1C):
Jan 29, 2024
Page 4 of 41
Right halfshaft flange
7A - 7C
Parts required (for differential cover):
Part No.
Designation
– Use
Qty.
0DT301179
Sealing ring
– Differential housing cover
1 ea.
0DT301225
O-ring
– Differential housing cover
3 ea.
xxx
Aluminium screw, M8 x 25
– Differential housing cover
16 ea.
AfterSales
Service
Technical Information
88/20
0DT311152
Circlip
– Flanged shaft
1 ea.
PAF009145
Internal hexagon round-head
bolt with O-ring
– Flanged shaft
1 ea.
WHT008727
Cheese head bolt
– Drive shaft
12 ea.
9A740735700
Plate
– Drive shaft
6 ea.
PAF008673
Hexagon-head bolt
– Rear axle carrier![]()
2 ea.
PAF008735
Hexagon-head bolt
– Rear axle carrier![]()
2 ea.
WHT007957
Hexagon self-clinching nut
– Connecting link
2 ea.
ENU
3734
3
or
9A700781900
Hexagon nut
– Connecting link (PDCC)
2 ea.
PAF909664
Hexagon collar nut
– Lower trailing arm
2 ea.
PAF008674
Hexagon flange bolt
– Lower trailing arm
2 ea.
WHT008676
Hexagon-head bolt
– Strut
4 ea.
0DT321176
Shaft sealing ring
– Flanged shaft
1 ea.
0DT321243
Shaft sealing ring
– Flanged shaft
1 ea.
Also use for all-wheel drive
PAF911439
Invoicing (1A 1C):
Cheese head bolt
– Cardan shaft
4 ea.
For documentation and warranty invoicing, enter the labor operations, PQIS coding and relevant part
numbers specified below in the warranty claim:
AfterSales
Jan 29, 2024
Page 5 of 41
3
Service
3734
ENU
Technical Information
88/20
I No.
APOS
Labor operation
39155556
Replacing flanged-shaft sealing ring
37341905
Removing and installing double clutch transmission (Coupé, without PDCC)
37341907
Removing and installing double clutch transmission (Coupé, with PDCC)
37341915
Removing and installing double clutch transmission (Targa/Cabriolet, without PDCC)
37341917
Removing and installing double clutch transmission (Targa/Cabriolet, with PDCC)
Choose PQIS coding based on the cause defined above:
1A – 1C
Parts Info (2A 2B):
Fault location (FES5)
39200
Cover for final drive
Damage category (SA4)
3013
Damaged
Parts required (for rear transmission housing seal):
Part No.
Designation
– Use
Qty.
0DT300041BX
Transmission (I-no. G1F)
1 ea.
or
0DT300043BX
Transmission with differential lock (I-no. G1F)
1 ea.
or
0DT300061BX
Transmission (I-no. G1G)
1 ea.
or
0DT300063BX
Transmission with differential lock (I-no. G1G)
1 ea.
Additional parts required
Jan 29, 2024
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