NHTSA ID Number: 10249600
Manufacturer Communication Number: 09-111-24
TSB/Document Date: 2024-02-02
Summary
This bulletin announces the availability of new reprograming files for the Engine Control Module (ECM).
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TSB/Document ID: 09-111-24
Replacement Service Bulletin Number:
MFR Communication Date: 2024-01-08
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
ATTENTION:
GENERAL MANAGER
q
PARTS MANAGER
q
CLAIMS PERSONNEL
q
IMPORTANT - All
Service Personnel
Should Read and
Initial in the boxes
provided, right.
SERVICE MANAGER
q
© 2024 Subaru
of America, Inc. All rights reserved.
SERVICE BULLETIN
APPLICABILITY:
SUBJECT:
2023MY Impreza
2023MY Crosstrek
NUMBER: 09-111-24
DATE: 01/08/24
DTCs: P0016, P0017, P0018, P0019 & P0087
INTRODUCTION:
This bulletin announces the availability of new reprograming files for the Engine Control Module
(ECM) developed to remedy the following DTCs:
•
P0016: Crankshaft Position - Camshaft Position Correlation Bank 1 Sensor A
•
P0017: Crankshaft Position - Camshaft Position Correlation Bank 1 Sensor B
•
P0018: Crankshaft Position - Camshaft Position Correlation Bank 2 Sensor A
•
P0019: Crankshaft Position - Camshaft Position Correlation Bank 2 Sensor B
•
P0087: Fuel Rail/System Pressure – Too Low Bank 1
These files contain enhanced logic for the self-diagnosis program of the ECM and to optimize
stabilization of fuel pressure.\ If any of the DTCs listed above are found to be stored in the ECM,
follow the procedures outlined below.
PRODUCT CHANGE INFORMATION:
The production change information is currently TBD.
CAUTION: VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD
RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS.
Subaru
Service Bulletins are intended for use by professional technicians ONLY. They
are written to inform those technicians of conditions that may occur in some vehicles,
or to provide information that could assist in the proper servicing of the vehicle. Properly
trained technicians have the equipment, tools, safety instructions, and know-how to
do the job correctly and safely. If a condition is described, DO NOT assume that this
Service Bulletin applies to your vehicle, or that your vehicle will have that condition.
Subaru
of America, Inc. is
ISO 14001 Compliant
ISO 14001 is the international
standard for
excellence in Environmental Management
Systems. Please recycle or dispose of
automotive products in a manner that is friendly
to our environment and in accordance with all
local, state and federal laws and regulations.
Continued...
Bulletin Number: 09-111-24; Date: 01/08/24
Page 1 of 14
PAK FILE APPLICABILITY:
Model
Specification
File Description
Old Part #
Decryption Keyword
New CID
2.0L NA,
5MT
AGS
22765AT09C.pak
22765AT09A
22765AT09B
01E2625B
XE1W400C00G
2.0L NA,
5MT
22765AT10C.pak
22765AT10A
22765AT10B
AC565DFC
XE1W400A00G
2.0L NA,
CVT
AGS
22765AT11C.pak
22765AT11A
22765AT11B
FD843875
XE1W400D00G
2.0L NA,
CVT
22765AT12C.pak
22765AT12A
22765AT12B
CB7BDA3A
XE1W400B00G
2.0L NA,
6MT
22765AT132.pak
22765AT130
22765AT131
42AEDF68
XE1W400E00G
2.0L NA,
CVT
22765AT142.pak
22765AT140
22765AT141
908DB304
XE1W400F00G
2.5L NA,
CVT
22765AT153.pak
22765AT150
22765AT151
22765AT152
85788DFF
XE1W400G00G
IMPREZA
CROSSTREK
Continued...
Bulletin Number: 09-111-24; Date: 01/08/24
Page 2 of 14
SERVICE PROCEDURE / INFORMATION:
Continued...
Bulletin Number: 09-111-24; Date: 01/08/24
Page 3 of 14
(*1) Instructions on how to perform and read the OBD MODE test results. This procedure will
be required when performing the diagnostic Steps outlined below.
Read the following data monitor values:
1. MID - $35 TID - $8B
2. MID - $35 TID - $8C
3. MID - $35 TID - $8D
4. MID - $35 TID - $8E
5. MID - $36 TID - $8B
6. MID - $36 TID - $8C
7. MID - $36 TID - $8D
8. MID - $36 TID - $8E
Continued...
Bulletin Number: 09-111-24; Date: 01/08/24
Page 4 of 14
STEP 1: Are DTCs P0016, P0017, P0018, or P0019 displayed in the ECM fault memory?
YES – Proceed to STEP 2.
NO – If DTC P0087 is stored, perform the reprogramming procedures outlined in STEP 2
ONLY. The service procedure is finished, no further action is required. For any other
DTCs not mentioned in the bulletin, performe diagnosis and repair as per the applicable
Service Manual.
STEP 2: Reprogram the ECM following the normal FlashWrite procedure.
Subaru
of America, Inc. (SOA) highly recommends utilizing either the Subaru
Midtronics DCA8000
Dynamic Diagnostic Charging System or the Subaru
Midtronics GR8-1100 Diagnostic Battery
Charger to the vehicle and utilizing the Power Supply Mode feature anytime a vehicle control module
is being reprogrammed. Once the Midtronics charger is connected to the vehicle, if the battery is fully
charged, it takes less than three (3) minutes to boot-up the charger, select the Power Supply Mode,
and have the battery voltage stabilized and ready for reprogramming.
NOTES:
•
For instructions on using the Power Supply Mode, reference the applicable User Manual for
the Midtronics DCA-8000 Dynamic Diagnostic Charging System and the Midtronics GR81100 Diagnostic Battery Charger on STIS
•
Confirm all electrical loads such as lights, audio, HVAC, seat heaters, and rear defroster are all
switched OFF before setting up the charger for Power Supply Mode.
•
Select the correct battery type (Enhanced Flooded, Flooded, Gel, AGM or AGM Spiral).
•
Input the CCA which matches the vehicle’s battery. NOTE: OE and replacement batteries have
different CCA ratings. Always confirm the battery’s CCA rating before proceeding.
•
If using a DCA-8000 Dynamic Diagnostic Charging System, set the power supply voltage to
13.5 Volts.
•
DO NOT connect the DST-i or DST-010 until the Power Supply mode function has completed
its battery test mode and the Charging Voltage has dropped to and shows a steady 13.5 Volts on
the display.
•
Once Power Supply Mode reaches a steady 13.5 Volts, connect the DST-i or DST-010 to the
OBD connector and proceed with initiating the normal SSM5-R reprogramming process.
•
Amperage will fluctuate based upon the vehicle’s demand for power. NOTE: If the voltage
rises beyond 14 Volts while programming is in process, the procedure will abort. This can
indicate a need to test or charge the vehicle battery before any further attempt at programming
is made.
•
ALWAYS set the power supply voltage to 13.5 Volts when using Power Supply Mode. NEVER
turn the ignition switch on when charging at voltages 15 Volts or higher.
Continued...
Bulletin Number: 09-111-24; Date: 01/08/24
Page 5 of 14
REMINDER: If the DCA-8000 or GR8-1100 indicates the vehicle’s battery must be charged, charge
the battery fully before proceeding to reprogram the vehicle while using the Power Supply Mode.
NOTE: Control module failures resulting from battery discharge during reprogramming are not a
matter for warranty. Should any DTCs reset after the reprogramming update is performed, diagnose
per the procedure outlined in the applicable Service Manual.
End of procedure for vehicles WITHOUT DTCs P0016, P0017, P0018, or P0019 stored in
the ECM.
STEP 3: Using SSM, read the value the following four data monitor items (ALWAYS Save SSM
Data):
1. VVT Initial Position Learning Value #1
2. VVT Initial Position Learning Value #2
3. VVT EX Initial Position Learning Value #1
4. VVT EX Initial Position Learning Value #2
Are all of the data monitor item values within the acceptable range listed in the table above?
YES - proceed to STEP 5.
NO - proceed to STEP 4.
STEP 4: Perform the procedures outlined in “#7 INSPECTION MODE N” and “#12
INSPECTION MODE T”. Then re-check the threshold values in STEP 3 along with the OBD
MODE test results (*1)
“#7 INSPECTION MODE N” procedure.
Using the applicable Service Manual, refer to: DIAGNOSTICS > ENGINE> Inspection Mode> #7
DRIVE CYCLE N
A. Confirm the battery voltage is 12 Volts or more and the fuel tank is at least half full.
B. Using SSM, clear the fault memory. Prepare the SSM to be kept in the vehicle during the
following road test.
Continued...
Bulletin Number: 09-111-24; Date: 01/08/24
Page 6 of 14
C. With gear selector in the park position (neutral for MT models), idle the engine at
approximately 2500 rpm for 40 seconds or more.
D. Move the gear selector into the drive position (appropriate gear range for MT models.
Accelerate the vehicle to 31 mph or more.
E. When the vehicle speed is 31 mph or more, release the accelerator pedal and brake pedal
(and clutch for MT models) and allow the vehicle to decelerate without any gear shift
changes. Maintain the engine speed between 2500 rpm to 1900 rpm for 5 seconds during this
deceleration.
NOTE: Depending on road conditions, an appropriate gear might have to be selected to maintain the
desired engine speed. The vehicle speed is not important as long as the engine speed is within range
during the declaration.
F. In a suitable area, safely bring the vehicle full stop and allow it to idle for 5 minutes.
“#7 INSPECTION MODE N” procedure is complete. Proceed to “#12 INSPECTION MODE T”
procedure.
“#12 INSPECTION MODE T” procedure.
Using the applicable Service Manual, refer to: DIAGNOSTICS > ENGINE> Inspection Mode > #12
INSPECTION MODE T
A. Confirm the battery voltage is 12 Volts or more the fuel is at least half full.
B. Start the engine.
C. Allow the engine to idle for at least 3 minutes.
D. Accelerate the vehicle speed to approximately 37 mph.
E. While maintaining approximately 37 mph, cycle the accelerator from a 0% to 20% opening angle.
Try to keep these cycles within 5 second intervals. Maintain this driving pattern for 20 minutes or
more.
NOTE: It is acceptable to stop the vehicle if needed depending on road/traffic conditions during this
driving pattern.
F. Release the accelerator pedal and brake pedal (and clutch for MT models) and allow the vehicle to
decelerate with any gear shift changes.
G. In a suitable area, safely bring the vehicle full stop and turn off the engine.
Continued...
Bulletin Number: 09-111-24; Date: 01/08/24
Page 7 of 14
“#12 INSPECTION MODE T” procedure is complete.
Read the threshold values from STEP 3 (pictured below) and the OBD MODE test results (*1)
Are all of the data monitor item values within the acceptable range listed in the table below? Are the
threshold values between -1500 to + 1500?
YES - The procedure is FINISHED.
NO - Repeat STEP 4 ONE TIME ONLY and if the result answer is still “NO”, proceed to STEP 6.
STEP 5: Perform the “#7 INSPECTION MODE N” and “#12 INSPECTION MODE T”
procedure.
“#7 INSPECTION MODE N” procedure.
Using the applicable Service Manual, refer to: DIAGNOSTICS > ENGINE> Inspection Mode > #7
INSPECTION MODE N
A. Confirm the battery voltage is 12 Volts or more the fuel is at least half full.
B. Using SSM, clear the fault memory. Prepare the SSM to be kept in the vehicle during the
following road test.
C. With gear selector in the park position (neutral for MT models), idle the engine at
approximately 2500 rpm for 40 seconds or more.
D. Move the gear selector into the drive position (appropriate gear range for MT models.
Accelerate the vehicle to 31 mph or more.
E. When the vehicle speed is 31 mph or more, release the accelerator pedal and brake pedal,
allow the vehicle to decelerate without any gear shift changes. Maintain the engine speed
between 2500 rpm to 1900 rpm for 5 seconds during this deceleration.
Continued...
Bulletin Number: 09-111-24; Date: 01/08/24
Page 8 of 14
NOTE: Depending on road conditions, an appropriate gear might have to be selected to maintain the
desired engine speed. The vehicle speed does is not important as long as the engine speed is within
range during the declaration.
F. In a suitable area, safely bring the vehicle full stop and allow it to idle for 5 minutes.
“#7 INSPECTION MODE N” procedure is complete. Proceed to “#12 INSPECTION MODE T”
procedure.
“#12 INSPECTION MODE T” procedure.
Using the applicable Service Manual, refer to: DIAGNOSTICS > ENGINE> Inspection Mode > #12
INSPECTION MODE T
H. Confirm the battery voltage is 12 Volts or more the fuel is at least half full.
I. Start the engine.
J. Allow the engine to idle for at least 3 minutes.
K. Accelerate the vehicle speed to approximately 37 mph.
L. While maintaining approximately 37 mph, cycle the accelerator from a 0% to 20% opening
angle. Try to keep these cycles within 5 second intervals. Maintain this driving pattern for 20
minutes or more.
NOTE: It is acceptable to stop the vehicle if needed depending on road/traffic conditions during
this driving pattern.
M. Release the accelerator pedal and brake pedal (and clutch for MT models) and allow the
vehicle to decelerate with any gear shift changes.
N. In a suitable area, safely bring the vehicle full stop and turn off the engine.
“#12 INSPECTION MODE T” procedure is complete.
O. Using SSM, select Diagnosis > Each System > Engine > DTC > Readiness Code
Continued...
Bulletin Number: 09-111-24; Date: 01/08/24
Page 9 of 14
P. Read the readiness codes for P0016, P0017, P0018, P0019, P000A, P000B, P000C, and
P000D. Confirm the self-diagnosis is complete and that the codes are not pending.
Q. Check the DTC and data monitor threshold values. Using SSM, select Diagnosis > Select
Vehicle > OBD System – Each System > ECM-EngineControl > OBD MODE test results (*1)
Are there NO DTCs present and the threshold values between -1500 to + 1500?
YES - The procedure is FINISHED.
NO - Proceed to STEP 6
STEP 6: Inspect the engine oil level and condition.
IMPORTANT: If the engine oil and filter were replaced prior to diagnosis, there is no need for
inspection. Proceed to STEP: 7.
Is there any abnormal condition or Inappropriate oil level??
YES - Perform the engine oil and filter change. Repeat STEP 4 or STEP 5, then continue
diagnosis.
NO – Proceed to STEP 7
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