NHTSA ID Number: 10249331
Manufacturer Communication Number: 2023100006
TSB/Document Date: 2024-01-29
Summary
Mercedes-Benz
AG, the manufacturer of Metris vans, has determined that on certain Metris (447 platform) vehicles the fuel pump impeller might not meet specifications in regards to material characteristics. As a consequence, the impeller might deform and come into contact with the fuel pump housing, leading to a mechanical resistance. In some instances, this could lead to a shutdown of the fuel pump. As a result, the vehicle could lose propulsion, which could increase the risk of a crash or injury.
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TSB/Document ID: 2023100006
Replacement Service Bulletin Number:
MFR Communication Date: 2023-12-13
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, GASOLINE
MFR Component System:
MFR Component Subsystem:
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News Channel Update | Vans Customer Service and Part
TO: Mercedes-Benz Dealer Principals, General . .
. FROM: Anthony Washington, Senior Manager,
Managers, Sales Managers, Service Managers, . wee
Regulations and Certifications
Parts Managers
Re: Launch Recall Campaign Notification
Model Sprinter 447 DATE: December, 2023
Model Years 2021-2022
Replace Fuel Delivery Module
Mercedes-Benz
IMPORTANT RECALL CAMPAIGN INFORMATION
Please see the attached documents related to the campaign listed above.
Mercedes-Benz USA, LLC ae
A Mercedes-Benz Group AG Company ,
One Mercedes-Benz Drive BST Ys i CL La] PeA WAU At 0)
Campaign No. : Campaign Desc. : Reol F | Deli Modul
eplace Fuel veliver oauie
2023100006 VS2KRAPUMP Pp y
This is to notify you of a Recall Campaign Launch to replace the fuel delivery module on approximately 8,181 MY 2021-2022
Mercedes-Benz Metris vans. The recall campaign will be visible on the www.safercar.gov website and may generate questions
from customers. All affected VINs will be flagged "OPEN" in VMI and cannot be sold until the recall has been remedied.
Background
Mercedes-Benz AG, the manufacturer of Metris vans, has determined that on certain Metris (447
platform) vehicles the fuel pump impeller might not meet specifications in regards to material
characteristics. As a consequence, the impeller might deform and come into contact with the fuel
pump housing, leading to a mechanical resistance. In some instances, this could lead to a shutdown
of the fuel pump. As a result, the vehicle could lose propulsion, which could increase the risk of a
crash or injury.
. As a precautionary measure, an authorized Mercedes-Benz dealers will check the fuel delive
What We’re Doing p y i ea Y
module on the affected vehicles and replace it, if necessary.
Parts | Parts are available and can be ordered as necessary.
Vehicles Affected
Vehicle Model Year(s) 2021-2022
Vehicle Model
Vehicle Populations
Population 8,181
Given this notice, it is a violation of Federal law for a dealer to sell or lease any new vehicles in dealer inventory covered by this
notification until the vehicle has been repaired.
Loaner and demonstrator vehicles may continue to be driven, but must not be retailed until repaired.
Additionally, given this notice, it is a violation of Federal Law for rental companies to rent new vehicles covered by this notification
until the vehicle has been repaired.
Next Steps/Notes
Customer Notification Timeline An owner notification letter to be mailed in January, 2023.
AOMs - This recall may generate questions from your dealers. Please forward
AOMS/SOMS a v8 q y
this notice to your dealers ASAP.
This recall may affect vehicles in your fleet. Please contact your respective
Rental Fleet Partners MBUSA fleet representative for further information and next steps. For repairs,
please contact your preferred MBUSA dealer.
While we regret any inconvenience this may cause, we are determined to maintain a high level of vehicle quality and customer
satisfaction.
Mercedes-Benz USA, LLC aa
A Mercedes-Benz Group AG Company \
One Mercedes-Benz Drive BST Ys i CL La] PeA wt dt)
Recall Campaign Bulletin Recall Campaign Bulletin
Y, | wD
oO
Si “ah '?
Oy . oo
faa) »
= Campaign No. 2023100006 December, 2023
® 2.
Qa ro
i= a)
oO TO: ALL MERCEDES-BENZ
CENTERS wo
.o) <
=> SUBJECT: Model 447 Metris, Model Year 2021-2022 a
3 Replace Fuel Delivery Module (a3
@ py
[a Mercedes-Benz AG, the manufacturer of Metris vans, has determined that on certain
Metris (447 platform) vehicles the fuel pump impeller might not meet specifications in
regards to material characteristics. As a consequence, the impeller might deform and come
into contact with the fuel pump housing, leading to a mechanical resistance. In some
instances, this could lead to a shutdown of the fuel pump. As a result, the vehicle could lose
propulsion, which could increase the risk of a crash or injury.
As a precautionary measure, an authorized Mercedes-Benz dealers will check the fuel
delivery module on the affected vehicles and replace it, if necessary.
c Prior to performing this Recall Campaign:
a] « Please check VMI to determine if the vehicle is involved in the Campaign and if it has been a
& previously repaired. QO
F « Please review the entire Recall Campaign bulletin and follow the repair procedure exactly as 2
c described. ie
2 Please note that Recall Campaigns do not expire and may also be performed on a vehicle with 3
Qa a vehicle status indicator. Oo
S 2
of o
(}) pm)
— QD
4 . . . £
roy Approximately 8,181 vehicles are involved. =
we &
a)
Order No. V-RC-2023100006
This bulletin has been created and maintained in accordance with MBUSA-SLP
$423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality
Records.
TRE Mee sey aa) TRE Me reN za)
Model 447.603/605/703/705/813/815 #3 as of 918914 up to 989264 with engine 274
Model 447.603/605/703/705/813/815 #4 as of 100035 up to 105823 with engine 274
Operation no. of the operation texts or standard texts and flat rates
[Category [Op.no. [Operationtext «(Time ——_‘[amagecode] Codeword |
12 1760 Operations: Replace fuel pump with fuel delivery 1.3h 47 902 06 VS2KRAPU
module MP.
12 1761 Operations: Extra work for replacing fuel pump with | 0.1 h 47 902 06 VS2KRAPU
fuel delivery module for delivery without fill level MP
sensor
121762 | Operations: Extra work for emptying fuel pump with | 0.4 h 47 902 06 VS2KRAPU
fuel delivery module, replacing fuel tank MP
1 Fuel tank fill level sensor
M3/3 Fuel pump with fuel delivery module A A
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$47.20-A027-03
V-RC-2023 100006 1
2 Fuel hose ; ¢ NORE hat ie a
3. Filler neck ie \ en He.
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$47.20-A028-06
Risk of explosion caused by fuel [No fires, sparks, open flames or | AS47.00-Z-0001-01A
igniting, risk of poisoning caused _| smoking. Pour fuels into suitable
by inhaling and swallowing fuel as | and appropriately marked
well as risk of injury to eyes and containers only.
skin caused by contactwith fuel. Wear protective clothing when
handling fuel.
A\Caution Risk of injury caused by scraping | Always wear protective gloves AS00.00-Z-0017-01A
or cutting body parts on sharp when working on or near sharp
vehicle parts and non-deburred vehicle parts.
Deburr repair panels.
Notes on avoiding damage AHO00.00-P-5000-01A
through contamination and foreign
objects
2 V-RC-2023 100006
a
1 Check if vehicle is affected by Affected vehicles: Replace fuel SM47.20-S-0028-01A
measure. pump with fuel delivery module
(code: VS2KRAPUMP)
Fy
If the vehicle is affected by the
service measure, pass on
information to vehicle owner that
the fuel tank should only be filled
to a maximum of 20% for the
workshop visit for this service
measure (this corresponds to 2
bars on the fuel display of the
instrument cluster).
[Preparatory activity
2 Position air extraction system for
benzene fumes in working area
and switch on.
ews 000 588 00 85 00 Air extraction WS47.00-P-0039B
system
[ran uefa
3 Suction off fuel from fuel tank Only if fuel tank is filled above
through filler neck. 20%.
FAR AR47.10-S-4001E
V-RC-2023 100006 3
Cr
4 Remove fuel pump with fuel
delivery module (M3/3).
AR AR47.20-S-7000E
[i] Model 447 except code ZL3
(National version for Latin America)
Contrary to the statement in the
reference document on removal of
the fuel tank, the fuel hose (2)
does not need to be removed.
The filler neck (3) is only detached
from the body and remains on the
fuel tank.
iJ
The removed fuel pump with fuel
delivery module (M3/3) is not
reused.
Dispose of removed component
parts that are not reused properly.
Observe the applicable legal
requirements and specifications of
the relevant country.
a |
5 Transfer fuel tank fill level sensor | Only if new fuel pump with fuel
(1) of removed fuel pump with fuel | delivery module (M3/3) was
delivery module (M3/3) to new fuel | delivered without fuel tank fill level
pump with fuel delivery module sensor (1)
(M3/3).
KAR AR47.50-S-0111E
Install Po
6 Install new fuel pump with fuel
delivery module (M3/3).
AR AR47.20-S-7000E
[Finishing activity a
7 Switch off air extraction system for
benzene fumes and remove from
working area.
4 V-RC-2023 100006
Parts ordering note
[Partne. [Designation SC
Se
for carrying out this service measure must be replaced in accordance with the
information in the repair documents referenced in this document. These must be
determined according to the vehicle identification number (FIN) via the "XENTRY
Parts Information" system and, whilst not listed in the parts ordering note, they are
included in the costing.
V-RC-2023 100006 5
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