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NHTSA ID Number: 10248357

Manufacturer Communication Number: TSB 23-2396

TSB/Document Date: 2024-01-05


Summary

This article supersedes TSB 23-2036 to add 2024 vehicle model years. Some 2018-2024 Navigator and Expedition vehicles may exhibit a concern where the second row seat back does not fold down or recline when the recline handle is pulled upward or the second row single seat easy entry seat fold switch is pressed. This concern may occur with vehicles equipped with two or three second row seats. This may be due to a broken recliner release lever. To correct this concern, replace the recliner release lever.


Ss
TECHNICAL SERVICE BULLETIN 23-2396
Second Row Seat Back Does Not Fold Down Or Recline 04 December
This bulletin supersedes 23-2036. Reason for update: Add 2024 models
Model:
Ford
2018-2024 Expedition
Lincoln
2018-2024 Navigator
Issue: Some 2018-2024 Navigator and Expedition vehicles may exhibit a concern where the second row seat back
does not fold down or recline when the recline handle is pulled upward or the second row single seat easy entry seat
fold switch is pressed. This concern may occur with vehicles equipped with two or three second row seats. This may
be due to a broken recliner release lever. To correct this concern, replace the recliner release lever.
Action: Follow the service procedure to correct the condition on vehicles that meet the following criteria:
* 2018-2024 Expedition/Navigator
+ Second row seat back does not fold down or recline
Parts
LL7Z-99600M46-A Right Outboard Seat Release Lever
LL7Z-99600M47-A Left Outboard Seat Release Lever
LL7Z-99600M47-B Center Seat Release Lever
Warranty Status: Eligible under provisions of New Vehicle Limited Warranty (NVLW)/Service Part Warranty
(SPW)/Special Service Part (SSP)/Extended Service Plan (ESP) coverage. Limits/policies/prior approvals are not
altered by a TSB. NVLW/SPW/SSP/ESP coverage limits are determined by the identified causal part and verified
using the OASIS part coverage tool.
Labor Times
D ipti Operation Ti
scription No. ime
2018-2024 Expedition, Navigator: Replace The Recline Release Lever On One (1) Outer 232396A 0.5
Second Row Seat (Do Not Use With Any Other Labor Operations) Hrs.
2018-2024 Expedition, Navigator: Replace The Recline Release Lever On Both (2) Outer 232396B 0.8
Second Row Seats (Do Not Use With Any Other Labor Operations) Hrs.
2018-2024 Expedition, Navigator: Replace The Recline Release Lever On The Center 232396C 0.6
Second Row Seat (Do Not Use With Any Other Labor Operations) Hrs.
2018-2024 Expedition, Navigator: Replace The Recline Release Lever On One (1) OuterAnd| 232396D 0.9
The Center Second Row Seats (Do Not Use With Any Other Labor Operations) Hrs.
2018-2024 Expedition, Navigator: Replace The Recline Release Lever On Both (2) Outer 232396E 1.2
And The Center Second Row Seats (Do Not Use With Any Other Labor Operations) Hrs.
Repair/Claim Coding
Condition Code:

Service Procedure
For vehicles equipped with three second row seats, using a combination of the Outboard Seat Repair Procedure and
the Center Seat Repair Procedure in this article may be required.
For vehicles equipped with only two second row seats (captain’s chairs) the Outboard Seat Repair Procedure in this
article may be required for both seats.
Possible locations for damage on the recline release lever. (Figure 1)
Figure 1

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There are three different recline release levers based on the seat repair. (Figure 2)
Figure 2

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Right seat release lever
Middle seat release lever
Left seat release lever
Outboard Seat Repair Procedure
1. Move both of the front seats fully forward to allow working space for the second row.
2. If equipped, slide the second row center seat (20%) to the fully rear position.
3. Slide the outboard seat to a position to access both sides of the seat while in the vehicle.
4. Remove the recline handle and trim.
(1). Remove the seat recline handle cover. (Figure 3)
Figure 3

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(2). Remove the recline handle and fastener. (Figure 4)
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(3). Remove the seat trim (recline handle side). (Figure 5)
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(4). Remove the seat trim (non-recline handle side). (Figure 6)
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5. Flip the bottom cushion forward.
(1). With the trim removed on both sides, remove the Torx® head bolt on both sides of the seat. (Figure 7)
Figure 7 - Center seat shown, outboard seat similar


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(2). Carefully, without damaging the neighboring seat material, flip the seat cushion forward.
NOTE: Avoid sliding the seat on the seat track front to back while the seat cushion is flipped forward or
damage may result to the neighboring seat trim and material. (Figure 8)

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6. Access the recline release lever.
(1). With the bottom seat cushion flipped forward, remove the plastic trim on the recline handle (outboard) side of
the seat to access the recline release lever. (Figure 9 Callout 1, Figure 10)
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7. Remove the damaged recline release lever.
(1). Carefully unhook the spring and the seat lever cable.
+ If either of these attachment points on the recline release lever are damaged, the replacement recline release
lever needs both the spring and release cable reattached. (Figures 11-12)
Figure 11

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(2). Once both the spring and release cable are free of the recline release lever, gently pry on the backside of the
recline release lever to remove it.
NOTE: When prying on the backside of the recline release lever, be careful not to remove the inner mounting
ring. If the inner mounting ring is removed, seat assembly replacement is required. (Figures 13-14)
Figure 13

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8. Install the new recline release lever.
(1). Install the new recline release lever by pressing the new part into place.
NOTE: The square tube that holds the recline release lever in place may need to be pulled out to seat the
new part. Do not pull the tube more than a few millimeters as this tube runs the entire length of the chair.
Pulling out too far unseats the opposite side of the chair and requires replacing the seat assembly. (Figures
15-16)
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9. Once the new recline release lever is installed, connect the seat recline cable and the spring back into place on
each side of the recline release lever. (Figures 17-18)
Figure 17

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10. To install the plastic trim, seat bottom and recline handle, reverse the removal procedure.
Center Seat Repair Procedure
1. Move both of the front seats fully forward to allow working space for the second row.
2. Position the center seat and neighboring outboard seats to access both sides of the center seat to remove the
center seat trim.
3. Lift the rear seat accordion fabric to access the seat trim. (Figure 19)
Figure 19

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4. Remove the seat trim.
(1). Remove both trim pieces on the outside of the center chair. (Figure 20 Callouts 1-2, Figure 21)
Figure 20

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5. Flip the bottom cushion forward.

(1). With the trim removed on both sides of the center seat, remove the Torx® head bolt on both sides of the seat.

(Figure 7)

(2). Carefully, without damaging the neighboring seat material, flip the seat cushion forward on both ends.
NOTE: Avoid sliding the seat front to back while the seat cushion is flipped forward or damage can occur to
the neighboring seat. (Figure 8)

6. Access the recline release lever.

(1). With the bottom seat cushion flipped forward, remove the plastic trim on the right side of the seat to access

the recline release lever.

(2). There are screws on the backside of the center seat trim that need to be removed. (Figure 22 Callout 3,

Figures 23, 24, 10)

Figure 22

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Figure 24

7. Remove the damaged recline release lever.
(1). Carefully unhook the spring and the seat lever cable.
+ If either of these attachment points on the recline release lever are damaged and the spring or seat lever cable
are detached, the replacement recline release lever needs both the spring and release cable reattached.
(Figures 11-12)
(2). Once both the spring and release cable are free of the recline release lever, gently pry on the backside of the
recline release lever to remove it.
NOTE: When prying on the backside of the recline release lever, be careful not to remove the inner mounting
ring. If the inner mounting ring is removed, seat assembly replacement is required. (Figures 13-14)
8. Install the new recline release lever.
(1). Install the new recline release lever by pressing the new part into place.
NOTE: The square tube that holds the recline release lever in place may need to be pulled out to seat the
new part. Do not pull the tube more than a few millimeters as this tube runs the entire length of the chair.
Pulling out too far unseats the opposite side of the chair and requires replacing the seat assembly. (Figures
15-16)
9. Once the new recline release lever is installed, connect the seat recline cable and the spring back into place on
each side of the recline release lever. (Figures 17-18)
10. To install the plastic trim and seat bottom back, reverse the removal procedure.
© 2023 FordeBay logo Motor Company

Allrights reserved.

NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and
equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information
that could assist in proper vehicle service. The procedures should not be performed by "do-it-yourselfers". Do not assume that a condition
described affects your car or truck. Contact a FordeBay logo or LincolneBay logo dealership to determine whether the Bulletin applies to your vehicle. Warranty Policy
and Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated otherwise in the TSB article
The information in this Technical Service Bulletin (TSB) was current at the time of printing. FordeBay logo Motor Company reserves the right to supersede
this information with updates. The most recent information is available through FordeBay logo Motor Company's on-line technical resources.

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TSB/Document ID: TSB 23-2396

Replacement Service Bulletin Number:

MFR Communication Date: 2023-12-05

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: SEATS

MFR Component System:

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