NHTSA ID Number: 10247221
Manufacturer Communication Number: 14588Ca
TSB/Document Date: 2023-12-18
Summary
On some 2011-2015 model year Chevrolet
Caprice and 2012-2016 model year Chevrolet
Impala police patrol vehicles, idling the engine for extended periods of time can prematurely wear the engine-cooling-fan motor. In this condition, the motor may fail to operate or operate noisily. This condition can also damage motor-control relays in the underhood bussed electrical center (UBEC).
Bulletin No.: 14588C
Date: January 2016
Service Bulletin
SPECIAL COVERAGE
SUBJECT:
Special Coverage Adjustment - Engine Cooling Fan Motor
MODELS:
2011-2015 Chevrolet
Caprice
2012-2016 Chevrolet
Impala
Equipped as Police Patrol Vehicles (RPO 9C1 or 9C3)
This bulletin has been revised in the Warranty Transaction Information section. The labor code for
replacing the engine coolant fan motor on vehicles still covered under applicable new vehicle limited
warranty has been updated. Please discard all copies of bulletin 14588B.
CONDITION
On some 2011-2015 model year Chevrolet
Caprice and 2012-2016 model year Chevrolet
Impala
police patrol vehicles, idling the engine for extended periods of time can prematurely wear the
engine-cooling-fan motor. In this condition, the motor may fail to operate or operate noisily. This
condition can also damage motor-control relays in the
underhood bussed electrical center
(UBEC).
SPECIAL COVERAGE ADJUSTMENT
This special coverage covers the condition described above for a period of 6 years or 100,000 miles
(160,000 km), whichever occurs first, from the date the vehicle was originally placed in service,
regardless of ownership.
Dealers are to diagnose and replace fan motors per PI1384 regarding the semi-annual preventative
maintenance check for police vehicle cooling fans. The repairs will be made at no charge to the
customer.
For vehicles covered by Vehicle Service Contracts, all eligible claims with repair orders on or after
July 23, 2015, are covered by this special coverage and must be submitted using the labor operation
codes provided with this bulletin. Claims with repair orders prior to July 23, 2015, must be submitted
to the Service Contract provider.
VEHICLES INVOLVED
All involved vehicles are identified by Vehicle Identification Number on the Applicable Warranties
section in GM Global Warranty Management system. Dealership service personnel should always
check this site to confirm vehicle involvement prior to beginning any required inspections and/or
repairs. It is important to routinely use this tool to verify eligibility because not all similar vehicles
may be involved regardless of description or option content.
Copyright 2016 General Motors
. All Rights Reserved.
Page 2
January 2016
Bulletin No.: 14588C
PART INFORMATION
Parts required to complete this special coverage are to be obtained from General Motors
Customer
Care and Aftersales (GMCCA).
Note: Use the vehicle identification number (VIN) and the GM Electronic Parts Catalog (EPC) to
determine which part to order.
Part Number
Description
Quantity/Vehicle
22762591
89018696
89018695
89018693
89018691
92191945
84008379
19300089
19300091
12377900
12337820
11561734
MOTOR KIT, ENG CLG FAN
MOTOR KIT, ENG CLG FAN (RIGHT)
MOTOR KIT, ENG CLG FAN (LEFT)
BLADE KIT, ENG CLG FAN (RIGHT)
BLADE KIT, ENG CLG FAN (LEFT)
MOTOR KIT, ENG CLG FAN
RELAY JUMPER HARNESS
DURASEAL SPLICE TUBE
DURASEAL SPLICE TUBE
NYOGEL LUBE
TIE STRAP
RIVET
2
1
1
1
1
2
1
2
4
As Required
4
2
SERVICE PROCEDURE
Note: There are multiple Technical Service Bulletins related to the coolant fan motors in these
vehicles. Please refer to SI for proper diagnostic procedures.
CAPRICE ONLY
1.
Using the diagnostic steps in SI and Technical Service Bulletins, determine if the engine
coolant fan motors need to be replaced.
2.
If necessary, replace the coolant fan motors. Refer to Engine Coolant Fan Motor
Replacement in SI.
IMPALA ONLY
Inspect the vehicle and service history to determine if the updated engine cooling fan wiring
harness kit has been installed.
If the revised engine coolant fan wiring harness has been installed, proceed to step #1
below.
If the revised engine coolant fan wiring harness has NOT been installed, proceed to the
Engine Cooling Fan Wiring Harness Installation section below. After completing the wiring
harness installation, proceed to step #1 below.
1.
Using the diagnostic steps in SI, determine if the engine coolant fan motors need to be
replaced.
2.
If necessary, replace the coolant fan motors. Refer to Engine Coolant Fan Motor
Replacement in SI.
ENGINE COOLANT FAN MOTOR WIRING HARNESS INSTALLATION
1.
Disconnect the battery. Refer to Battery Negative Cable Disconnection and Connection in SI.
Page 3
2.
January 2016
Bulletin No.: 14588C
Remove the passenger side motor compartment front cross brace.
4283365
3.
Remove the passenger side head lamp and the G101 ground bolt.
4.
Disconnect the cooling fan wiring harness from the fans. Carefully disengage the retainer
clips of the factory harness from the fan shroud. Use care to not damage the attachment
features on the shroud, they will be reused.
4283367
5.
Cut the cooling fan wiring branch at the headlamp opening area. Measure approximately
100mm from the main wire bundle. This branch contains the White, Black, Grey and Light
Blue wires. Remove and discard the cut off fan harness.
4283368
Page 4
6.
January 2016
Bulletin No.: 14588C
Seal the four cut leads of the harness with four Duraseal Splice Tubes. Wrap the cut harness
section with electrical tape to prevent moisture damage.
4283371
7.
Route the new harness along the bottom of the fan shroud and engage the retainer clips into
the mounting holes in the fan shroud.
8.
Add Nyogel Lube to the terminals of both fan connectors on the new harness. Connect the
fan connectors to the fan motors.
9.
Route the new fan harness into the passenger side headlamp pocket area.
4283372
10. Route the harness through the headlamp area, inboard of the windshield washer fluid bottle,
then outboard of the UBEC. Loosely install three tie straps, do not tighten the straps at this
time.
Page 5
January 2016
Bulletin No.: 14588C
4283373
11. Route the fan control wires (D-GN and D-BU) outboard of the UBEC to the engine harness, in
the area where it enters the UBEC. Place the two harness fuses outboard of the UBEC.
4283375
12. Route the ground wire of the new harness through the passenger side head lamp opening
and install over the G101 ring terminal (see below). Reinstall the ground bolt. Tighten:
Tighten the bolt to 10 +/- 2 N-m.
13. Remove the UBEC cover.
4283378
Page 6
January 2016
Bulletin No.: 14588C
14. Remove the nuts from both UBEC battery studs, and remove all ring terminals. The
convoluted conduit on the left ring terminal may not be present in some vehicles. It may
appear as double-crimped fusible links to a single ring terminal.
4283380
15. Unscrew the four UBEC connector bolts and remove the UBEC.
4283381
16. Remove the engine harness connector and turn over to access the wiring.
17. Find the fan control wires in the engine harness: D-GN wire, 22 AWG, circuit 335 (Cavity H7),
and D-BU wire, 22 AWG, circuit 473 (Cavity C7).
Note: There is 1 additional D-GN/WH stripe wire (22 AWG) and 1 DK-GN wire (20 AWG). The
required D-GN wire is a 22 AWG wire.
18. Extract the D-GN and D-BU control wires and cut the wires. Stagger wire cut points to permit
splices to lay end-to-end. Apply electrical tape to the wire ends going into the UBEC
connector.
Page 7
January 2016
Bulletin No.: 14588C
4283383
19. Splice the new fan relay control wires from new harness (D-GN and D-BU) to the matching
cut wire ends leading to PCM. Apply heat to the heat shrink tubes to seal the splices.
4283386
20. Return the spliced wires into the UBEC splash shield between the connectors, routing them
so they will not be crushed during the UBEC re-installation. Using a tie strap, secure the
spliced wires near the existing tie strap on the engine harness connector.
4283388
21. Use electrical tape to keep the two wire leads in place during UBEC re-installation.
Page 8
January 2016
Bulletin No.: 14588C
4283392
22. Route the two wires out of the UBEC.
23. Install the UBEC back in place and tighten the 4 connector bolts. Tighten: Tighten the bolt to
6 +/- 2 N-m.
4283393
24. Re-install all original ring terminals to the UBEC battery studs. Install the 2 ring terminals
(RED) of the new harness to the studs as follows: route the shortest ring terminal lead to the
RH UBEC stud and the longest lead to the LH battery stud. Orient the ring terminals with the
crimp up and displaced angularly to permit all the ring terminals to lie flat. Reinstall the nuts.
Tighten: Tighten the nuts to 15 +/- 3 N-m.
4283395
Page 9
January 2016
Bulletin No.: 14588C
25. Remove, and discard, both Cooling Fan Fuses in UBEC. They are on each side of the
Cooling Fan Relays.
26. Reinstall the UBEC cover.
4283403
27. Position the relay and bracket assemblies on the upper radiator support as shown, Mark the
drill location with a paint pen. Note that the double relay bracket is located on the passenger
side of the upper engine mount.
Note: Avoid drilling spot welds in the radiator support.
28. Using a 5mm drill bit, drill the 2 relay bracket mounting holes in the upper radiator support.
Treat all exposed metal with GM Super Lube®, or equivalent.
29. Install the relay brackets to the radiator support using two (2) rivets.
30. Re-install the passenger side cross brace. Tighten: Tighten the nuts to 10 N-m.
31. Check all routing, especially the position of the J-Case fuse holders and the leads to the
UBEC near the cross brace.
4283400
32. Tighten the 3 tie straps after checking all routing of the new harness.
33. Install the passenger side head lamp.
34. Reconnect the negative battery cable. Tighten: Tighten the nut to 6 +/- 2 N-m.
Page 10
January 2016
Bulletin No.: 14588C
35. Perform a test of the fan harness by turning the engine ON, and activating the A/C. Both fans
should start operating instantly.
CUSTOMER REIMBURSEMENT - For U.S.
Customer requests for reimbursement of previously paid repairs to correct the condition described
in this bulletin are to be submitted to the dealer by November 30, 2016, unless otherwise specified
by state law. If this is not convenient for the customer, the customer may mail the completed
Customer Reimbursement Request Form and all required documents to the GM Customer
Assistance Center. Repairs must have occurred within the 6 years of the date the vehicle was
originally placed in service, or 100,000 miles, whichever occurs first.
All reasonable and customary costs to correct the condition described in this bulletin should
be considered for reimbursement. Any questions or concerns should be reviewed with your
GM representative prior to processing the request.
When a customer requests reimbursement, they must provide the following:
A completed Customer Reimbursement Request Form. This form is mailed to the customer
or can be obtained through GM GlobalConnect.
The name and address of the person who paid for the repair.
Paid receipt confirming the amount of the repair expense, a description of the repair, and
the person or entity performing the repair.
IMPORTANT: GM requires dealers to approve or deny a reimbursement request within 30 days of
receipt. If a reimbursement request is approved, the dealer should immediately issue a check to
the customer and submit an appropriate warranty transaction for the incurred expense. If a
reimbursement request is denied, the dealer MUST provide the customer with a clear and concise
explanation, in writing, as to why the request was denied. The bottom portion of the Customer
Reimbursement Request Form may be used for this purpose. If the denial was due to missing
documents, the customer can resubmit the request when the missing documents are obtained, as
long as it is still within the allowed reimbursement period.
Warranty transactions for customer reimbursement of previously paid repairs are to be submitted
as required by GM Global Warranty Management. Additional information can also be found in
Warranty Administration Bulletin 11-00-89-004.
CUSTOMER REIMBURSEMENT - For Canada and Export
Customer requests for reimbursement of previously paid repairs to correct the condition described
in this bulletin are to be submitted to the dealer prior to or by November 30, 2016. Repairs must
have occurred within the 6 years of the date the vehicle was originally placed in service, or 160,000
kilometers, whichever occurs first.
When a customer requests reimbursement, they must provide the following:
-
Proof of ownership at time of repair.
-
Original paid receipt confirming the amount of unreimbursed repair expense(s) (including
Service Contract deductibles), a description of the repair, and the person or entity performing
the repair.
All reasonable and customary costs to correct the condition described in this bulletin should be
considered for reimbursement. Any questions or concerns should be reviewed with your GM
representative prior to processing the request.
Page 11
January 2016
COURTESY TRANSPORTATION
Bulletin No.: 14588C
For U.S. and Canada
The General Motors
Courtesy Transportation program is intended to minimize customer
inconvenience when a vehicle requires a repair that is covered by the New Vehicle Limited
Warranties. The availability of courtesy transportation to customers whose vehicles are within the
warranty coverage period and involved in a product program is very important in maintaining
customer satisfaction. Dealers are to ensure that these customers understand that shuttle service
or some other form of courtesy transportation is available and will be provided at no charge. Dealers
should refer to the General Motors
Service Policies and Procedures Manual for Courtesy
Transportation guidelines.
WARRANTY TRANSACTION INFORMATION
Submit a transaction using the table below. All transactions should be submitted as a ZREG
transaction type, unless noted otherwise.
Vehicles Still Covered Under Applicable New Vehicle Limited Warranties
Labor
Code
4039949
4081118
Description
Engine Cooling - Customer Concern Not Duplicated
Engine Coolant Fan Motor Replacement
- Caprice
- Impala
ADD: Install Relay Jumper Harness (Impala Only)
Labor
Time
0.1-0.3
Net
Item
N/A
N/A
0.7
1.1
1.4
Note: For reimbursements on vehicles covered under warranty, refer to the Policies and Procedures
Manual.
Vehicles No Longer Covered Under Applicable New Vehicle Limited Warranties
Labor
Code
9900215
9900216
9900217
9900218
Description
Engine Cooling - Customer Concern Not Duplicated
Engine Coolant Fan Motor Replacement
- Caprice
- Impala
ADD: Install Relay Jumper Harness (Impala Only)
Customer Reimbursement Approved
Customer Reimbursement Denied - For U.S. Dealers Only
Labor
Time
0.1-0.3
0.7
1.1
1.4
0.2
0.1
Net
Item
N/A
N/A
*
N/A
Note: To avoid having to "H" route the customer reimbursement transaction for approval, it must
be submitted prior to the repair transaction.
*
customer.
Page 12
January 2016
Bulletin No.: 14588C
CUSTOMER NOTIFICATION
General Motors
will notify customers of this special coverage on their vehicles (see copy of typical
customer letter included with this bulletin - actual divisional letter may vary slightly).
GM bulletins are intended for use by professional technicians, NOT a "do-it-yourselfer". They are written to inform these technicians of
conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehic le. Properly trained
technicians have the tools, equipment, safety instructions, and know-how to do a job properly and safely. If a condition is described, DO
NOT assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See your dealer/retailer for information on
whether your vehicle may benefit from the information.
We Support
Voluntary Technician
Certification
Page 13
January 2016
Bulletin No.: 14588C
November 2015
This notice applies to your vehicle, VIN: __________________________________
Dear General Motors
Customer:
As the owner of a 2011-2015 model year Chevrolet
Caprice or 2012-2016 model year Chevrolet![]()
Impala police patrol vehicle, your satisfaction with our product is very important to us.
On some of these vehicles, idling the engine for extended periods of time can prematurely wear the
engine-cooling-fan motor. In this condition, the motor may fail to operate or operate noisily. This
condition can also damage motor-control relays
underhood bussed electrical center
(UBEC).
Do not take your vehicle to your GM dealer as a result of this letter unless you believe that
your vehicle has the condition as described above.
What We Have Done: General Motors
is providing owners with additional protection for the
condition described above. If this condition occurs on your vehicle within 6 years of the date your
vehicle was originally placed in service or 100,000 miles (160,000 km), whichever occurs first, the
condition will be repaired for you at no charge. Diagnosis or repair for conditions other than the
condition described above is not covered under this special coverage program.
What You Should Do: If you believe that your vehicle has the condition described above, repairs
and adjustments qualifying under this special coverage must be performed by a General Motors![]()
dealer. You may want to contact your GM dealer to find out how long they will need to have your
vehicle so that you may schedule the appointment at a time that is convenient for you. This will
also allow your dealer to order parts if they are not already in stock. Keep this letter with your
other important glove box literature for future reference.
Reimbursement: If you have paid for repairs for the condition described in this letter, please
complete the enclosed reimbursement form and present it to your dealer with all required
documents. Working with your dealer will expedite your request, however, if this is not
convenient, you may mail the completed reimbursement form and all required documents to
Reimbursement Department, PO Box 33170, Detroit, MI 48232-5170. The completed form and
required documents must be presented to your dealer or received by the Reimbursement
Department by November 30, 2016, unless state law specifies a longer reimbursement period.
If you have any questions or need any assistance, just contact your dealer or the appropriate
Customer Assistance Center at the number listed below. You may also contact the Fleet Action
Center at 1-800-353-3867.
Division
Number
Chevrolet![]()
Guam
Puerto Rico English
Puerto Rico Español
Virgin Islands
1-800-222-1020
65-6267-1752
1-800-496-9992
1-800-496-9993
1-800-496-9994
Text Telephones
(TTY)
1-800-833-2438
We are sorry for any inconvenience you may experience; however, we have taken this action in
the interest of your continued satisfaction with our products.
Page 14
January 2016
Bulletin No.: 14588C
Terry M. Inch
Executive President
Global Connected Customer Experience
Enclosure
14588
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TSB/Document ID: 14588Ca
Replacement Service Bulletin Number:
MFR Communication Date: 2016-01-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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