NHTSA ID Number: 10246431
Manufacturer Communication Number: ITB22-038C
TSB/Document Date: 2023-12-08
Summary
TURBOCHARGER REPLACEMENT PROCEDURE This bulletin has been amended. See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin.
Bolt torque: 47.8 N•m (4.9 kg-m, 35 ft-lb)
140. Torque the oil feed tube eye bolt (Figure 86) to specification.
Bolt torque: 25.0 N•m (2.6 kg-m, 18 ft-lb)
Eye bolt
Oil feed tube
Figure 86
42/62
ITB22-038C
141. Torque the Catalyst Converter (bank 2) to 2nd Catalyst Converter (bank 2) nuts that
were finger tightened, in step 133 on page 40, to specification.
Nut torque: 44.9 N•m (4.6 kg-m, 33 ft-lb)
Catalyst Converter
nuts (2)
Figure 87
142. Reinstall Heat Insulator (upper) with four (4) bolts.
Bolt torque: 9.0 N•m (0.92 kg-m, 80 in.-lb)
Heat Insulator
(upper)
Heatshield
bolts (4)
Figure 88
43/62
ITB22-038C
143. Install a new A/F sensor from PARTS INFORMATION, torque it to specification and
then reconnect its wiring harness connector.
A/F sensor torque: 50 N•m (5.1 kg-m, 37 ft-lb)
A/F sensor
Harness connector
Figure 89
144. Tighten the hose clamp shown in Figure 90.
Hose clamp
Figure 90
44/62
ITB22-038C
145. Reattach the Low-Pressure Pipe 2 and then the A/C High-Pressure Flexible Hose to
the A/C compressor (Figure 91) and then torque to specification.
Nut torque: 13.7 N•m (1.4 kg-m, 10 ft-lb)
Low-Pressure
Pipe 2
A/C
compressor
High-Pressure
Flexible Hose
Figure 91
Reinstall Driveline
146. Carefully raise the driveline back into the vehicle.
147. For AWD vehicles, reinstall the four (4) transverse link bolts; two (2) per side, and
temporarily tighten.
These bolts will be torqued to specification in step 151 on page 47.
Transverse link
bolts (2 per side)
Figure 92
45/62
ITB22-038C
148. Reinstall and temporarily tighten the following nuts and bolts indicated in Figure 93.
AWD has a total of four (4) front suspension member nuts.
2WD has two (2) front suspension member nuts.
Two (2) front suspension member bolts (both AWD and 2WD).
AWD only: Two (2) front cross bar bolts.
The rear engine mounting member bolts.
HINT: Figure 93 is of an AWD vehicle. Nut and bolt locations are similar for 2WD.
Front suspension
member bolts (2).
All grades.
Front suspension
member nuts:
AWD (total of 4)
2WD (2)
AWD only
Front suspension
member nuts (2)
AWD only
Front cross bar
bolts (2)
2
3
Rear engine
mounting member
bolts (4).
All grades.
4
Figure 93
1
149. Torque the sub frame nuts, bolts, and front cross bar bolts to the following
specifications:
Torque the front suspension member nuts to 130 N•m (13 kg-m, 96 ft-lb).
Torque the front suspension member bolts to 82 N•m (8.4 kg-m, 60 ft-lb).
Torque the front cross bar bolts to 75 N•m (7.7 kg-m, 55 ft-lb).
150. Torque the rear engine mounting member bolts in the pattern shown in Figure 93.
Bolt torque: 49 N•m (5.0 kg-m, 36 ft-lb).
46/62
ITB22-038C
151. For AWD vehicles, torque the four (4)
transverse link bolts; two (2) per side,
to specification.
Bolt torque: 128 N•m (13 kg-m,
94 ft-lb)
Transverse link
bolts (2 per side)
Figure 94
152. Slowly lower, and then remove, the
driveline support table from under the
driveline.
Driveline
support table
Figure 95
153. Raise the vehicle to a comfortable height for the following steps.
154. Reattach the A/T fluid cooler hoses.
A/T fluid
cooler hoses
155. Reconnect Oil Cooler Hose 1 and Oil
Cooler Hose 2 if they were
disconnected in step 57 on page 16.
47/62
Figure 96
ITB22-038C
156. Reconnect the power steering wiring
harness connector, if present.
HINT: Electric power steering type
shown in Figure 37.
Located on either the driver (LH)
side or passenger (RH) side of the
front corner of the front suspension
member, under the inner fender
protector.
Figure 97
157. Reconnect the steering shaft to the
steering rack, and then install the bolt.
Bolt torque: 26.5 N•m (2.7 kg-m,
20 ft-lb)
HINT: The bolt location and
component view may differ based on
the type of steering system.
Steering rack
Figure 98
158. Reconnect the transmission's Control Rod with Snap Pin.
AWD
2WD
Snap Pin
Snap pin
Control Rod
Control Rod
Figure 99
48/62
ITB22-038C
159. For 2WD only, reinstall the propeller shaft and complete exhaust into the vehicle, and
then skip to step 161.
Refer to the ESM: REPAIR > TRANSMISSION & DRIVELINE > DRIVELINE >
REMOVAL AND INSTALLATION > REAR PROPELLER SHAFT
160. For AWD vehicles, reconnect the
propeller shaft to the transmission with
four (4) nuts and bolts, and then
torque to specification.
Torque to 80 N•m (8.2 kg-m,
59 ft-lb).
One (1) hidden nut/bolt in
Figure 100.
Figure 100
Exhaust
Front Tube
161. Reconnect the Exhaust Front Tube to
the Center Muffler with a new gasket
and two (2) nuts and bolts
(Figure 101), and then torque to
specification.
Torque to 58 N•m (5.9 kg-m,
43 ft-lb).
See PARTS INFORMATION for
single use parts.
Nuts and
bolts (2)
Center
Muffler
Figure 101
162. Reinstall all Under Covers.
163. Lower the vehicle to a comfortable height to reassemble the suspension and brake
components.
49/62
ITB22-038C
The following steps will be performed on both the passenger (RH) side and the driver (LH)
side of the vehicle. The figures are of the RH side. The LH side is similar.
164. Reattach both Shock Absorber Arms to the Transverse Links with nuts and fasteners,
and then torque to the specifications below.
For AWD torque, refer to Figure 102.
For 2WD torque, refer to Figure 103.
Shock Absorber Arm
Link nut and fastener
Figure 102
Figure 103
Upper Link
165. Reattach the top of the Steering
Knuckle to the Upper Link, and then
torque to specification.
Torque to 55 N•m (5.6 kg-m,
41 ft-lb).
Steering Knuckle
Figure 104
Brake caliper
assembly
166. Reattach both brake rotors and caliper
assemblies, and then torque bolts to
specification.
Brake rotor
For 2 or 4 piston calipers, torque
bolts to 123 N•m (13 kg-m,
91 ft-lb).
Figure 105
50/62
ITB22-038C
Brake hose![]()
locator clip
167. Reattach the brake hose
locator clips.
Figure 106
Steering Knuckle
168. Reattach the wheel sensors to both
Steering Knuckles.
Bolt torque: 9 N•m (9.2 kg-m,
80 in.-lb)
Wheel sensor
Figure 107
169. Reattach the wheel sensor harnesses to the two (2) locations, on each Steering
Knuckle, shown in Figure 108.
Figure 108
51/62
ITB22-038C
170. Lower the vehicle to a comfortable height to work in engine room.
High-Pressure
Flexible Hose
171. Reattach the High-Pressure Flexible
Hose to the condenser.
One (1) bolt.
Bolt torque: 5.5 N•m (0.56 kg-m,
49 in.-lb)
Bolt (1)
Figure 109
Low-Pressure
Flexible Hose
172. Reconnect the Low-Pressure Flexible
Hose to the Internal Heat Exchanger
Pipe.
One (1) bolt.
Bolt torque: 5.5 N•m (0.56 kg-m,
49 in.-lb)
Bolt (1)
Figure 110
Radiator Hose
(lower)
173. Reattach the Radiator Hose (lower)
and the Reservoir Tank Hose to the
Multi-way Control Valve.
Reservoir
Tank Hose
Figure 111
52/62
ITB22-038C
174. For vehicles that the Oil Cooler Pipe 1 bolts were removed in step 37 on page 10,
reinstall the two (2) bolts.
Bolt torque: 5.5 N•m (0.56 kg-m, 49 in.-lbs)
175. Remove the tape from over Air Duct (bank 1) and Air Duct (bank 2) inlets.
176. Reattach both Air Cleaner Body (bank 1) and Air Cleaner Body (bank 2) to Air Duct
(bank 1) and Air Duct (bank 2), and then install their bolts; a total of four (4).
Bolt torque: 5.5 N•m (5.6 kg-m, 49 in.-lb)
177. Reattach the MAF sensor wiring harnesses to Air Cleaner Body (bank 1) and Air
Cleaner Body (bank 2).
178. Reconnect both MAF sensor wiring harness connectors to the MAF sensors
(Figure 112), located on the Air Cleaner Body (bank 1) and Air Cleaner Body (bank 2).
Air Cleaner
Body (bank 1)
Bolts (4)
MAF sensors
Air Cleaner
Body (bank 2)
Figure 112
179. Reattach the passenger (RH) side and the driver (LH) side Hood Side Seal Assembly
clips (Figure 113).
Hood Side Seal
Assemblies
Clips
Figure 113
53/62
ITB22-038C
180. Reconnect the Radiator Hose (Upper)
to the radiator.
Radiator
Figure 114
Reservoir Tank
Hose
181. Reconnect the Radiator Hose (Upper)
and the Reservoir Tank Hose to the
Multi-way Control Valve.
Multi-way
Control Valve
Radiator Hose
(Upper)
Figure 115
182. Install the Air Duct (inlet), shown in Figure 116.
Eight (8) clips.
Air Duct (inlet)
Clips (8)
Figure 116
54/62
ITB22-038C
183. Reconnect Water Hose 9 to Water
Pipe 3.
Water Pipe 3
Water Hose 9
Figure 117
184. Reconnect Water Hose 1 to Connector
Pipe 3.
Connector Pipe 3
Water Hose 1
Figure 118
- 💯【Conta.ct us for Support Directly】If you met any...
- 🔥🔥🔥【2026 AUTEL FLAGSHIP MK900BT MK900-BT, NEW...
- 🚗【3000+ ACTIVE TESTS (50➡3000+), SAME AS MS...
- 🚗【40+ HOT SERVICES FOR 150 MAKES (28+➡40+)】Full...
- 🚗【OE ALL SYSTEM DIAGNOSE, AUTO SCAN 2.0: SCAN LICENSE...
- 【TURN OFF CEL】 This AL319 car scanner diagnostic tool...
- 【EXTENSIVE APPLICATION】 Autel AL319 Compatible with...
- 【FOR END USER & DIYERS】 This error code reader AL319 is...
- 【USER-FRIENDLY DESIGN】 This OBD2 scanner and check...
- 【HIGH-QUALITY SERVICES】 12 months war.ranty from the...
If the PDF is very large, it may not load in the preview below.
Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.
If the TSB PDF does not show, download or view it on the NHTSA Website.
Click on the (+) Plus Sign
Then Click on Associated Document(s)
Search NHTSA Database for Recalls
Search NHTSA Database for Vehicle Investigations
View Latest Vehicle Investigations
Search NHTSA Database for Vehicle Complaints
View Latest Vehicle Complaints
TSB/Document ID: ITB22-038C
Replacement Service Bulletin Number:
MFR Communication Date: 2023-11-06
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
- [Notice] When you receive a used device, it may be a customer return resold by Amazon without inspection. You can exchange it for a new one through Amazon. As this situation is unavoidable, we sincerely apologize. For any issues, contacting us via Amazon's "Messages" is the best way. THINKSCAN 689BT Bidirectional Scan Tool Can Be Used Immediately After It is Turned On, Without Complicated Registration Process, Which is More Convenient & Quick.
- Full Bi-Directional Control & 3000+ Active Tests: Take control and test components like actuators, fuel injectors, relays, and cooling fans in real time. You’ll quickly see if the problem is in the part itself or the control module — saving you hours of guesswork and frustrating trial-and-error.
- Advanced ECU Coding Capabilities: Handle module matching and hidden feature activation with confidence. When you replace an ECU or want to customize settings, this obd2 scanner diagnostic bi directional tool gives you the professional-level capabilities you need without the dealership price tag.
- 34+ Useful Reset and Maintenance Functions: Complete everyday service tasks smoothly with a wide range of helpful reset and maintenance functions. Whether you’re keeping up with regular upkeep or tackling a specific job, this scanner makes maintenance simpler and less stressful for both DIYers and pros.
- Comprehensive Full System Diagnostics: Diagnose every major system — Engine, Transmission, ABS, SRS, TPMS, and more — all in one place. Finally stop wondering if you’re missing something important; get the full picture and clear codes with ease.
- Top Reasons to Choose the D7S OBD2 Scanner: XTOOL D7S car scan tool, an upgrade of XTOOL D7, offers comprehensive features for automotive technicians, workshops, and DIY enthusiasts 1. Upgraded Hardware: 2+64GB memory, rear camera, intuitive interface, foldable bracket 2. Complete Diagnostics: FCA
Autoauth, OE-level all system scan, 39+ maintenance services, 4K+ bidirectional, CANFD/DoIP protocol 3. Advanced Capabilities: ECU c0ding, PMI functions 4. Wide Compatibility: Support 10,000+ models, covering 99% vehicle brands 5. Multi-language: Available in 22+ languages, No IP Restrictions 6. 3-Year Updates: Save 300 bucks on software updates for the latest features and optimizations - 2026 Upgraded D7S Car Scanner Features: The newly 2026 D7S V2.0 scanner for car brings exciting features for advanced vehicle diagnostics and enhanced user experience 1. FCA
AutoAuth: Now supports FCA
SGW module for Chrysler
, for Jeep
, for Dodge
(2018+), for Fiat
(2017+), enabling faster vehicle communication without gateway restrictions 2. PMI (Offline ECU Pr0gramming): Allows for Ford
, for Lincoln
, and for Mazda
ECU pr0gramming for new modules 3. Optimized Diagnostic Report 2.0: Personalized reports with logos and customer info for auto shops. Note: Compatibility varies by cars, please check before order - 39+ Services/Resets/Adaptations/Relearns/Calibrations: XTOOL D7S full system car scanner diagnostic tool tackles 99% of common car issues through its 36+ special functions, including Oil Reset, EPB, SAS, BMS, Throttle Reset, Injector C0ding, ABS Bleed, TPMS Reset, Power Balance, etc and also covers specific-vehicle functions like Crank Sensor Relearn, ABS Initialization, Cylinder Power Balance, Fuel Trim Reset, Idle Relearn etc. This car diagnostic scanner enhances efficiency, making repairs and maintenance hassle-free. Tip: DO NOT for All vehicles, please check compatibility first
- Cost-effective ECU C0ding Scan Tool for Specific Brands: Enhance your vehicle's performance with XTOOL D7S! This obd2 scanner all systems bidirectional offers advanced capabilities at an affordable price, supports online for BMW
, for Benz and offline for BENZ, for MIT, along with PMI functions for Ford
, for Mazda
, and for Lincoln
. Ideal for technicians and DIY enthusiasts, this automotive scanner diagnostic tool optimizes vehicle performance and enhances the driving experience. Note: Not for all cars and modules, please send car VIN to check the compatibility before purchase - OE All System Diagnostic & 8 Pids Graphing: XTOOL D7S is a comprehensive all system bi directional obd2 scanner that delivers dealer-level diagnostics, completely controlling over your vehicle’s performance and health. This automotive scan tool can read and clear DTCs, view live data and ECU information, retrieve freeze frames, and perform active tests and full obd2 functions. This bi-directional scan tool can can identify your vehicle's make, model, and year information with just one click and show up to 8 PIDs live data with options for CSV viewing, playback, and recording for in-depth analysis. It is easy-to-use for both professionals and beginners, helping pinpoint issues efficiently
- 【✅Compared to BOSSCOMM IF742, IF745 Offers Full-System Diagnostics】The BOSSCOMM IF745 car diagnostic scanner is an upgraded model of IF742. In addition to supporting all OBD2 Code Reader functions and 6 reset options (ABS/EPB/SAS/BMS/Oil/Throttle), it expands diagnostics from 4 systems (Check Engine/ABS/SRS/Transmission) to vehicle All systems, including Steering, Suspension, and Body Electronics. This provides deeper, more comprehensive diagnostic capabilities.
- 【✨10 OBD2 Functions】The BOSSCOMM IF745 scan tool’s DTC Lookup instantly translates fault codes into user-friendly explanations, its I/M Readiness feature streamlines emissions testing with a single tap, and Freeze Frame lets you pinpoint the exact moment of a fault for in-depth root-cause diagnosis. Combined with a live data dashboard and advanced diagnostics (O2S, OBMon, EVAP), it delivers comprehensive insights for confident troubleshooting.
- 【✨Deep Diagnostics for All Vehicle System Modules】Beyond code reading/clearing and ECU information retrieval, our all-in-one data stream feature lets you inspect all current fault codes and their locations across the vehicle’s systems. This vehicle code reader helps you turn off dashboard warning lights and perform a comprehensive self-check of your car at home—no more back-and-forth trips to the repair shop or hefty inspection fees.
- 【✨6 Essential Resets: ABS Bleeding, Oil, EPB, SAS, Throttle, BMS】The BOSSCOMM IF745 obd2 scanner diagnostic tool swiftly purges air from brake lines to restore braking sensitivity, fine-tunes maintenance cycles to eliminate false alerts, resolves parking brake issues with one-click control, recalibrates steering sensors for stability, optimizes engine idling/acceleration for smoother performance, and deeply resets battery systems to extend lifespan and range via precise parameter adjustments.❗NOTE: Does NOT support bidirectional control, coding, or programming.
- 【✨10,000+ Car Models, AutoVIN, 13 Languages】The BOSSCOMM IF745 vehicle scanner diagnostic tool covers 73+ global car brands and offers support in 13 languages, making it perfect for DIYers, auto mechanics, or as a thoughtful gift. With a single-click AutoVIN feature, it instantly retrieves vehicle serial numbers, streamlining diagnostics for users globally. This adaptable tool balances user-friendliness with precision, catering to both personal and professional requirements.✅Unsure about compatibility? Compatibility will vary on vehicles' model and year, pls reach us via 📧 [email protected] 📧 before purchase.
This product presentation was made with AAWP plugin.




