NHTSA ID Number: 10246282
Manufacturer Communication Number: SRV-TSB-23-012
TSB/Document Date: 2023-12-06
Summary
CR259 â Replacement of the ABS Unit to Rear Brake Caliper Hose. Applicability: Streetfighter V2 Model Year 2023-2024 (all model versions). This technical service bulletin informs dealers and service managers of the availability of new rear brake hoses intended to address wear of the brake lever
stroke, resulting from routine use, over time . Additionally, it emphasizes this is not a mandatory service, but optional and contingent upon client complaint. This bulletin has been redacted for sensitive pricing information.
the rear stop sensor cable
Remove the 2 fast points (21) that fix the ABS control unit/rear brake caliper hose (15) to
the rear speed sensor cable.
12. Remove the 5 small self-locking ties (22) that tie the ABS control unit / rear brake caliper
hose (15) to the rear speed sensor cable.
Ducati
North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
8/19
CR259 – Replacement of the ABS Unit to Rear
Brake Caliper Hose
Streetfighter V2 Model Year 2023-2024 (all model
versions)
Technical Service Bulletin SRV-TSB-23-012
13. Loosen the M6x16 screw (27) and release the rear brake hose
from the hose guide (28).
14. Remove the 3 fast points (23) that fix the ABS control unit/rear brake caliper hose (15) to
the rear speed sensor cable.
Part 2: Rear Brake Hose
Removal
Brake hose
connecting the ABS control unit to the rear brake caliper
1. Loosen the M10x1 special screw (25) and remove the 2 copper washers (26).
Ducati
North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
9/19
CR259 – Replacement of the ABS Unit to Rear
Brake Caliper Hose
Streetfighter V2 Model Year 2023-2024 (all model
versions)
Technical Service Bulletin SRV-TSB-23-012
2. Loosen the M10x1 special screw (25) and remove the 2 copper washers (26).
3. Loosen Slide out the brake hose
(21) connecting the ABS control unit to the rear brake
caliper.
Part 3: New Rear Brake Hose
Installation
NOTE
The new brake hose
can be recognized by the different chamfering that
characterizes the end part of the fittings
Ducati
North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
10/19
CR259 – Replacement of the ABS Unit to Rear
Brake Caliper Hose
Streetfighter V2 Model Year 2023-2024 (all model
versions)
Technical Service Bulletin SRV-TSB-23-012
Brake hose
connecting the ABS control unit to the rear brake caliper
1. Position the brake hose
(C) connecting the ABS control unit to the rear brake caliper.
2. Fasten the ABS control unit union to the ABS control unit while installing 2 new copper
washers (B) and tighten the special screw M10x1 (25) to a tightening torque of 27 Nm ±
1.5 Nm.
3. Fasten the rear brake caliper union using 2 new copper washers (B) and tighten the
special screw M10x1 (25) to a tightening torque of 27 Nm ± 1.5 Nm.
Part 4: Rear Brake System Filling and Bleeding
1. Loosen the 2 screws M8x20 (29) and remove the rear brake caliper.
Ducati
North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
11/19
CR259 – Replacement of the ABS Unit to Rear
Brake Caliper Hose
Streetfighter V2 Model Year 2023-2024 (all model
versions)
Technical Service Bulletin SRV-TSB-23-012
2. Proceed with the DOT4 fluid filling inside the rear brake system and bleed the system
following the procedure indicated in the bulletin SRV-TTB-17-002.
WARNING
Remember that the brake fluid can damage the paint or parts of the motorcycle.
Wash the affected area with plenty of water in case of accidental contact.
3. Secure the rear brake caliper (30) on its support plate and tighten the 2 screws M8x20
(29) to a tightening torque of 25Nm ± 5% (with certification) using GADUS S2 V220 AD 2
grease.
Part 5: Vehicle Refitting
1. Use the 2 small self-locking ties (E) to tie the ABS control unit / rear brake caliper hose
(C) to:
•
•
main wiring RH rear upper branch
secondary air actuator wiring branch
Ducati
North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
12/19
CR259 – Replacement of the ABS Unit to Rear
Brake Caliper Hose
Streetfighter V2 Model Year 2023-2024 (all model
versions)
Technical Service Bulletin SRV-TSB-23-012
2. Secure the rear stop cable connector with a button tie (13) and connect the pressure
switch (12).
3. Insert the lambda sensor connector (8) in the hose grommet (10).
Ducati
North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
13/19
CR259 – Replacement of the ABS Unit to Rear
Brake Caliper Hose
Streetfighter V2 Model Year 2023-2024 (all model
versions)
Technical Service Bulletin SRV-TSB-23-012
4. Install the 3 washers (9) and the hose grommet (10) and secure it with the 3 special nuts
M5x11 (7), tightening them to a torque of 6 Nm ± 10%.
5. Position the rear brake fluid reservoir (11) on the hose grommet (10) along with the button
tie (5) around the hoses and tighten the M6x14 screw (6) to a torque of 2 Nm ± 10%.
Ducati
North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
14/19
CR259 – Replacement of the ABS Unit to Rear
Brake Caliper Hose
Streetfighter V2 Model Year 2023-2024 (all model
versions)
Technical Service Bulletin SRV-TSB-23-012
WARNING
When repositioning the rear brake hose
, pay special attention to the fastenings for
the rear speed sensor wiring along the swing arm.
6. Join the ABS control unit/rear brake caliper hose (C) with the rear speed sensor cable
using 3 fast points (23).
Slide the ABS control unit/rear brake caliper hose (C) inside the hose grommet (28) and
tighten the M6x16 screw (27) to a torque of 8 Nm ± 10 Nm.
7. Join the ABS control unit/rear brake caliper hose (C) with the rear speed sensor cable
using 5 small self-locking ties (G) and position them as shown in the figure.
Ducati
North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
15/19
CR259 – Replacement of the ABS Unit to Rear
Brake Caliper Hose
Streetfighter V2 Model Year 2023-2024 (all model
versions)
Technical Service Bulletin SRV-TSB-23-012
8. Use the 2 small self-locking ties (G) to tie the ABS control unit / rear brake caliper hose
(C) to:
•
•
the rear speed sensor cable
the rear stop sensor cable
Use the 2 fast points (21) to fix the ABS control unit/rear brake caliper hose (C) to the rear
speed sensor cable.
9. Position the rear mudguard (4) and tighten the 4 M5x9 special screws (3) to a torque of 5
Nm ± 10%.
Ducati
North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
16/19
CR259 – Replacement of the ABS Unit to Rear
Brake Caliper Hose
Streetfighter V2 Model Year 2023-2024 (all model
versions)
Technical Service Bulletin SRV-TSB-23-012
10. Position the hose guide (2) on the swing arm and tighten the 3 M5x10.5 special screws (1)
to a torque of 3.5 Nm ± 10%.
11. Refit the rear wheel (see Sec. 07: “Chassis - Rear wheel”).
12. Fit the upper RH fairing (see Sec. 05: "Fairing installation - Fairing" of the Workshop
Manual).
WARNING
Make sure that the ABS control unit / rear brake caliper hose (C) and the rear speed
sensor cable will insert inside the mudguard in the position indicated by the blue
arrow.
Ducati
North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
17/19
CR259 – Replacement of the ABS Unit to Rear
Brake Caliper Hose
Streetfighter V2 Model Year 2023-2024 (all model
versions)
Technical Service Bulletin SRV-TSB-23-012
Part 6: Rear Brake Pedal Travel Check
NOTE
The figures shown for the following procedure are for illustration purposes only.
1. Measure height (A1) between rear brake lever
lower end and load-bearing surface; brake
lever must be in rest position (upper limit stop).
2. Slowly position the 8 kg weight onto rear brake lever
; then measure height (B1) between
rear brake lever
lower end and load-bearing surface.
3. Note the difference between the measured heights (A1) and (B1).
Rear brake lever
stroke 1 = (A1) – (B1)
4. Test ride the vehicle on the road at a speed of about 30 MPH (50 Km/h) and, by operating
only the rear brake, brake until the ABS is engaged at least 10 times.
5. Measure again the rear brake lever
stroke as referred to under section (1) and (2).
Ducati
North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
18/19
CR259 – Replacement of the ABS Unit to Rear
Brake Caliper Hose
Streetfighter V2 Model Year 2023-2024 (all model
versions)
Technical Service Bulletin SRV-TSB-23-012
WARNING
The measurement of the rear brake lever
stroke required must be taken with the
same temperature conditions as the previous measurement. Therefore, if the
measurement was taken with cold engine, it will be necessary to wait for 2 hours
before proceeding.
6. Note the difference between the measured heights (A2) and (B2).
Rear brake lever
stroke 2 = (A2) – (B2)
7. Compare the 2 stroke values of the rear brake lever
.
•
If a stroke increase of the rear brake lever
is detected, repeat the whole bleed
procedure.
•
Once the new bleeding procedure is completed, check that the stroke of the rear brake
lever has not increased.
8. Remove the motorcycle from the rear paddock stand.
9. Perform a soft cleaning of the motorcycle before delivering it to the Client.
For questions on this Workshop Campaign,
please contact your Service Area Manager.
Ducati
North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
19/19
- Mixes well with conventional fluids
- Low-moisture formula provides excellent vapor lock...
- Ideal for hydraulic and disc brakes
- Provides an extra margin of safety in extreme braking...
- Mix of polyglycol ethers ensures hot brake-system operation...
- Excellent for ABS, disc and drum brake systems
- Delivers braking power when needed by avoiding a spongy...
- Both wet and dry boiling points exceed the minimum...
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TSB/Document ID: SRV-TSB-23-012
Replacement Service Bulletin Number:
MFR Communication Date: 2023-11-28
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SERVICE BRAKES, HYDRAULIC
MFR Component System:
MFR Component Subsystem:
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