NHTSA ID Number: 10246176
Manufacturer Communication Number: SF675_V2
TSB/Document Date: 2023-12-06
Summary
Revised Field Service Campaign for Western Star
Snow Plow Light Harness
Daimler Truck
North America LLC
Field Service Campaign
October 2023
SF675 A-C
8.
Route the longer blue and black wires to the SSAM X10 connector. Route the shorter blue and black wires
to the SSAM X2 connector. Figure 16 shows the location of the SSAM X10 and X2 connectors.
NOTE: It is critical that the two longer wires that originate at relay 2 get terminated at the SSAM X10 connector
and the shorter wires that originate at relay 1 get terminated at the SSAM X2 connector.
9.
Remove the wire from pin 1 of the SSAM X10 connector and replace it with the longer black wire. Splice
the wire removed from pin 1 of the SSAM X10 connector to the longer blue wire.
9.1
Remove the X10 connector from the SSAM. See Fig. 16.
1
2
09/26/2023
1. SSAM X2 Connector
f548284
2. SSAM X10 Connector
Fig. 16, Location of the SSAM X10 and X2 Connectors
.
Page 14
Daimler Truck
North America LLC
Field Service Campaign
October 2023
SF675 A-C
9.2
Locate pin 1 of the X10 connector. See Fig. 17
2
4
1
3
09/26/2023
f548285
1. Pin 1
2. Pin 2
3. Pin 3
4. Pin 4
Fig. 17, SSAM X10 Connector Pin Locations
9.3
09/26/2023
Gently pry the locking tab with a small flat screwdriver in the location, shown in Fig. 18, to unlock the
side of the connector that coincides with pin 1. Figure 19 shows the tab in the unlocked position.
f548286
Fig. 18, SSAM X10 Connector Locking Tab
09/26/2023
f548287
Fig. 19, SSAM X10 Connector Locking Tab in the
Unlocked Position
Page 15
Daimler Truck
North America LLC
Field Service Campaign
October 2023
SF675 A-C
9.4
Use a two-prong pin removal tool to remove the wire from cavity 1 of the SSAM X10 connector.
See Fig. 20.
2
1
09/26/2023
f548288
1. SSAM X10 Connector
2. Two-Prong Pin Removal Tool
Fig. 20, Removing the Wire Using Two-Prong Pin
Removal Tool
9.5
Insert the longer black wire that was routed to the X10 connector in step 8 into cavity 1 of the X10
connector. See Fig. 21.
NOTE: The longer black wire should already have a terminal attached. If not, crimp the terminal (23-13209302) on to that wire prior to inserting it into cavity 1 of the SSAM X10 connector.
09/26/2023
f548289
Fig. 21, Inserting the Longer Black Wire into Cavity 1
of the X10 Connector
Page 16
Daimler Truck
North America LLC
Field Service Campaign
October 2023
SF675 A-C
9.6
Lock the X10 connector. See Fig. 22.
09/26/2023
f548290
Fig. 22, SSAM X10 Connector Locked
9.7
On the wire that was removed from cavity 1 of the SSAM X10 connector in substep 9.4, cut the terminal off and strip the wire. See Fig. 23.
09/26/2023
f548291
Fig. 23, Cutting off the Terminal
Page 17
Daimler Truck
North America LLC
Field Service Campaign
October 2023
SF675 A-C
9.8
Splice the wire removed from cavity 1 of the SSAM X10 connector to the longer blue wire that was
routed to the X10 connector in step 8. See Fig. 24.
09/26/2023
f548292
Fig. 24, Splicing the Wire
NOTE: For wire splices, use one of the methods outlined in Section 54.00, Subjects 100 and 110 of the
47X & 49X Workshop Manual.
9.9
Plug the X10 connector back in the SSAM. See Fig. 25.
09/26/2023
f548293
Fig. 25, X10 Connector Plugged into the SSAM
Page 18
Daimler Truck
North America LLC
Field Service Campaign
October 2023
SF675 A-C
10.
Remove the wire from pin 6 of the SSAM X2 connector, and replace it with the shorter black wire. Splice
the wire removed from pin 6 of the SSAM X2 connector to the shorter blue wire.
10.1 Remove the X2 connector from the SSAM. See Fig. 16.
10.2 Gently pry up on the yellow locking tab of the X2 connector as shown in Fig. 26. Note that the lock
does not come all the way out.
09/26/2023
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Fig. 26, Releasing the Lock on the SSAM X2 Connector
Page 19
Daimler Truck
North America LLC
Field Service Campaign
October 2023
SF675 A-C
10.3 Use a two-prong pin removal tool to remove the wire from cavity 6 of the SSAM X2 connector.
See Fig. 27 and Fig. 28.
2
1
3
4
09/26/2023
f548295
1. Pin 1
2. Pin 3
3. Pin 6
4. Pin 18
Fig. 27, SSAM X2 Connector Pin Locations
1
2
09/26/2023
f548296
1. SSAM X2 Connector
2. Two-Prong Pin Removal Tool
Fig. 28, Removing the Wire Using Two-Prong Pin
Removal Tool
Page 20
Daimler Truck
North America LLC
Field Service Campaign
October 2023
SF675 A-C
10.4 Insert the shorter black wire, previously routed to the SSAM X2 connector in step 8, into cavity 6 of
the SSAM X2 connector. See Fig. 29.
NOTE: The shorter black wire should already have a terminal attached. If not, crimp the terminal (23-13209730) on to that wire prior to inserting it into cavity 6 of the SSAM X2 connector.
10.5 Squeeze the yellow locking tab back into the connector to lock it. See Fig. 30.
09/26/2023
f548297
Fig. 29, Inserting the Shorter Black Wire into Cavity 6
of the X2 Connector
09/26/2023
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Fig. 30, Engaging the Lock on the SSAM X2 Connector
Page 21
Daimler Truck
North America LLC
Field Service Campaign
October 2023
SF675 A-C
10.6 Plug the X2 connector back into the SSAM. See Fig. 31.
09/26/2023
f548299
Fig. 31, X2 Connector Plugged into the SSAM
10.7 On the wire that was removed from cavity 6 of the SSAM X2 connector in substep 10.3, cut the terminal off and strip the wire. See Fig. 32.
09/26/2023
f548300
Fig. 32, Wire Removed from Cavity 6 of the SSAM X2
Connector and the Shorter Blue Wire, to be Spliced
Together
Page 22
Daimler Truck
North America LLC
Field Service Campaign
October 2023
SF675 A-C
10.8 Splice the wire removed from cavity 6 of the SSAM X2 connector to the shorter blue wire that was
routed to the X2 connector in step 8. See Fig. 33.
NOTE: For wire splices, use one of the methods outlined in Section 54.00, Subjects 100 and 110 of the
47X & 49X Workshop Manual.
09/26/2023
f548301
Fig. 33, Splicing the Wire
Page 23
Daimler Truck
North America LLC
Field Service Campaign
October 2023
SF675 A-C
11.
Follow Daimler routing and clipping standards to secure the wires routed to the SSAM, as shown in
Fig. 34. Install the SSAM on its bracket.
09/26/2023
f548302
Fig. 34, Securing the Wires Routed to the SSAM
Page 24
Daimler Truck
North America LLC
Field Service Campaign
October 2023
SF675 A-C
12.
Follow the substeps to route the harness from the SSAM to the VPDM.
12.1 Route the relays and harness behind the SSAM mount, towards the main wiring harness.
See Fig. 35.
09/26/2023
f548303
Fig. 35, Routing the Harness Behind the SSAM Mount
12.2 Follow the main harness with the relays and the orange (or pink), red, and brown wires from the harness towards the passenger side.
Page 25
Daimler Truck
North America LLC
Field Service Campaign
October 2023
SF675 A-C
12.3 Leave the relays on the passenger side of the lower-center dash cover for later tie off and continue
routing the orange (or pink), red, and brown wires towards the VPDM. See Fig. 36.
12.4 Remove the auxiliary dash B-panel. See Fig. 37.
09/26/2023
Fig. 37, Auxiliary Dash B-Panel Removal
09/26/2023
f548304
Fig. 36, Routing the Wires
Page 26
f548305
Daimler Truck
North America LLC
Field Service Campaign
October 2023
SF675 A-C
12.5 Temporarily route the remaining wires from the harness through the auxiliary dash panel opening.
There should be two white wires, one brown wire, and two wires with a connector at the end.
See Fig. 38.
09/26/2023
f548306
Fig. 38, Routing the Remaining Wires Through the
Auxiliary Dash Panel Opening
Page 27
Daimler Truck
North America LLC
Field Service Campaign
October 2023
SF675 A-C
12.6 On the passenger side, continue routing the three wires—orange (or pink), red, and brown—towards
the VPDM. See Fig. 39.
09/26/2023
f548307
Fig. 39, Routing the Wires Towards the VPDM
12.7 Split the red and the brown wires off towards the XMC2. Route the orange (or pink) wire to the
VPDM. See Fig. 40.
09/26/2023
f548308
Fig. 40, Routing the Red, Brown, and Orange (or pink) Wires
Page 28
Daimler Truck
North America LLC
Field Service Campaign
October 2023
SF675 A-C
13.
Follow the substeps to install the wiring connections at the XMC2.
13.1 Identify which of the XMCs is XMC2. See Fig. 41.
1
2
3
4
5
6
3
4
5
09/26/2023
6
f548309
1. XMC1
2. XMC2
3. X1 Connector
4. X2 Connector
5. X3 Connector
6. X4 Connector
Fig. 41, XMC Location and Connector Identification
NOTE: Although the XMCs are not labeled, the normal configuration is XMC1 on top and XMC2 directly below it. However, sometimes they can be switched around. In order to identify, disconnect one of the XMCs
and use DiagnosticLink to see which XMC still connects. It will be necessary to temporarily reconnect the
batteries and then disconnect them again when done verifying which XMC is XMC2 using DiagnosticLink.
13.2 Use a small flat screwdriver to gently push the lock in so the latch can rotate, and disconnect the X1
connector from XMC2. Rotate the latch all the way to the left-hand side and gently pull the X1 connector out. See Fig. 42 and Fig. 43.
09/26/2023
f548310
Fig. 42, XMC2 X1 Connector Latched
09/26/2023
f548311
Fig. 43, XMC2 X1 Connector Fully Unlatched
Page 29
Daimler Truck
North America LLC
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TSB/Document ID: SF675_V2
Replacement Service Bulletin Number:
MFR Communication Date: 2023-11-14
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EXTERIOR LIGHTING
MFR Component System:
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