INSTRUCTION TO SERVICE
ITS: 60867

11/28/2023

SECTION:

600 – Customer Options

WRITTEN BY:

Jeff Kosheluk

SUBJECT:

R & R with different spacer to allow for proper clearance of the farebox unit.

ISSUE:

Current CRT D-4520 factory installed farebox base, once farebox unit installed
is contacting dash area in several locations.

SUMMARY:

Install new farebox spacer plate to allow for proper clearance with no contact
on the dash area.

ITS60867
Ref. NHTSA Recall No.
Not Applicable

Ref. Transport Canada Recall No.
Not Applicable

THIS ITS DOCUMENT SHOULD BE RETAINED AND REFERRED TO FOR FUTURE MAINTENANCE UNTIL
THE NEW FLYER PARTS AND/OR SERVICE MANUAL IS UPDATED TO REFLECT WORK DONE AS A
RESULT OF THIS DOCUMENT. ENSURE THAT THIS DOCUMENT IS AVAILABLE FOR PARTS AND
MAINTENANCE STAFF GOING FORWARD.
This document and the contents discussed herein are the confidential and proprietary information of New Flyer Industries Canada
ULC and New Flyer of America Inc. and are disclosed by New Flyer in confidence. This document and the contents herein are not
to be disclosed by the intended recipient without the prior written authorization of New Flyer. Any unauthorized disclosure,
reproduction or other distribution of this document or information strictly prohibited and may result in action being taken against
the party making the unauthorized disclosure. This document and all copies hereof must be returned to New Flyer upon request.

INSTRUCTION TO SERVICE
ITS60867

SAFETY PRECAUTIONS MUST BE FOLLOWED ACCORDING TO ACCEPTED INDUSTRY STANDARDS
AND LOCAL/PROPERTY REQUIREMENTS.
PROCEDURE:

1. Park bus on a leveled surface and apply parking brake. Place wheel chocks underneath the front wheels.
2. Turn the main battery disconnect switch to the “OFF” position.
3. Locate the farebox unit on the interior of the coach. Refer to Figure 1.

FIGURE 1: FAREBOX UNIT – PARALLEL TO DASH AREA

4. Shown current installation with interference at dash panel. Refer to Figure 2.

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Top view, parallel to dash

Top view, parallel to dash

FIGURE 2: SHOWN INTERFERENCE ISSUE WITH THE DASH PANEL
5. Remove current farebox and set aside to re-install later.
6. With the farebox unit removed, position farebox spacer (PN: 1045632) from kit or use spacer base template
(based on part from kit) using dimensions provided in Section A-A. Mark 4-hole locations using the farebox
spacer or spacer base template as a guide. Mark hole location for grommet per indicated dimensions. Remove
farebox spacer or template. Drill 0.250” diameter pilot hole to a depth of 0.327” using a drill stop. Check
alignment with the 3/8-16 threaded holes in frame. Drill 0.500” diameter hole to a depth of 0.327” using a drill
stop. For steps 6 - 10, Refer to Figure 3 & 4.
7. Drill 1.75” diameter hole through the floor and stepwell using marked location for grommet. Install grommet.
Route harness through floor and up to the farebox unit. If required, seal harness in floor with sealant (PN:
055701) to prevent any water from entering.

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Coach Front

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FIGURE 3: SHOWN DIMENSIONS TO INSTALL FAREBOX KIT

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8. If not already done, the factory closeout plate should be removed and discarded.
9. Install farebox Kit (PN: 1045632) to the existing floor using the following hardware that comes with the kit. Apply
Loctite (PN: 23-02-0027) to the threads of the mounting bolts. Refer to Figure 4 & View C.
(PN: 19-1-732) Screw – Cap, Hex HD, 3/8-16 x 2, GR 5, ZP x4
(PN: 19-2-27) Lock Washer – 3/8
(PN: 19-2-63) Flat Washer 3/8 SST
Tighten hardware at the 4 places and torque hardware to 30 – 36 FT/LBS.

FIGURE 4: SHOWN INSTALLATION OF THE FAREBOX KIT TO THE EXISTING PLATFORM.

10. Install farebox unit onto the floor spacer kit (PN: 1045632) with the hardware from farebox kit (4 places) as
shown in section D-D. Apply Loctite (PN: 23-02-0027) to the threads of the mounting bolts.
Tighten hardware at the 4 places and torque hardware to 30 – 36 FT/LBS.

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Solution – 12-degree Reorientation – Shown views.

New farebox
orientation at 12
degrees

Dump flap access

Dump flap access

New Mounting
Plate

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12 deg.

Clear access to
dash to remove
the farebox vault.
FIGURE 4A: SHOWN UPDATE VIEWS WITH MODIFICATIONS.

11. Remove all tools and debris and return the bus to service condition.
12. Turn the main battery disconnect switch to the “ON” position.

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INSTRUCTION TO SERVICE
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LABOUR ESTIMATE

1

Operation

People

Hours

Labor Time

Install new farebox mount kit that allows for clearance at dash

1

3

3.0

panel.

PARTS REQUIRED

Item

Part Number

1

1045632

2

23-02-0027

3

055701

ITS60867

Qty.
per
Coach
1

Units

Thread Lock – Loctite 242

0.01

EA

Sealant 221 White

0.1

EA

Description
Kit – Farebox, 36” GFI Odyssey

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Notes

EA

11/28/2023