NHTSA ID Number: 10245447
Manufacturer Communication Number: L-SB-0032-23 Rev
TSB/Document Date: 2023-11-27
Summary
TSB: Some 2016 ? 2022 model year RX 450h and 2018 ? 2022 model year RX 450hL vehicles may exhibit a squawk/knock noise from the engine compartment when depressing and/or releasing the brake pedal. Follow the Repair Procedure in this bulletin to address this condition.
Make sure that the connector is
locked securely.
Make sure that the actuator
connector can be connected
smoothly. Do NOT allow water,
oil, or dirt to enter the connector.
DO NOT re-connect the brake
booster pump connectors.
2
1
Lock the Lock Lever
2
Connect the Electrical Connector
© 2023 Lexus
, a division of Toyota
Motor Sales, USA
L-SB-0032-23
Rev1
May 15, 2023
Page 18 of 30
Brake Squawk/Knock Noise
Repair Procedure (continued)
C. Install the reservoir bracket.
(1) Install the reservoir bracket with the bolt and two nuts.
Torque: 19 N*m (194 kgf*cm, 14 ft*lbf)
(2) Engage the clamp to install the wire harness to the reservoir bracket.
D. Install the No. 1 reservoir hose.
(1) Remove the hose plug and quickly connect the No. 1 reservoir hose to the reservoir
tube and slide the clip to secure it.
11. Using GTS+, perform the following modified air bleeding procedure.
CAUTION
GTS+ MUST be used for air bleeding. If GTS+ is NOT used, the bleeding procedure will be
incomplete, which is hazardous and may lead to an accident.
NOTICE
Adjust the brake fluid level so that the brake fluid level is at the MAX line with the
ignition ON.
Perform air bleeding with the shift lever in (P) Park and the parking brake applied.
As brake fluid may overflow when bleeding, do NOT place the brake fluid can on the
brake master cylinder reservoir assembly filler opening.
Perform air bleeding while maintaining the brake fluid level between the MAX and MIN
lines on the brake master cylinder reservoir assembly.
Air bleeding will be difficult if the following occurs:
The No. 2 brake actuator hose (the hose between the brake booster pump assembly and
brake master cylinder reservoir assembly) is higher than the brake fluid level and air
enters the No. 2 brake actuator hose.
During the bleeding procedure, air enters the brake booster pump assembly while it
is operating.
With the auxiliary battery connected, the brake control system operates when a door
courtesy switch or brake pedal is operated even with the power switch OFF. Therefore, if
performing ANY work where it is possible for air to become trapped inside the brake
actuator hose, disconnect the two brake booster pump connectors BEFORE work.
While performing air bleeding, the accumulator pressure drop may cause a buzzer to
sound. As there is no problem, continue with air bleeding.
During air bleeding, DTCs for pressure sensor malfunctions, etc., may be stored. AFTER
air bleeding and if instructed in the procedures, clear the DTCs.
Do NOT allow brake fluid on ANY painted vehicle body surface. If brake fluid leaks onto
ANY painted surface, wash it OFF immediately.
© 2023 Lexus
, a division of Toyota
Motor Sales, USA
L-SB-0032-23
Rev1
May 15, 2023
Page 19 of 30
Brake Squawk/Knock Noise
Repair Procedure (continued)
A. Connect the battery diagnostic tool and check the battery.
NOTE
If brake battery voltage is less than 12.6 volts, the brake bleed procedure in GTS+ may fail.
B. Turn the ignition ON.
C. Shift to the (P) Park position.
D. Ensure the parking brake is ON.
E. Connect Techstream to the DLC3.
F. Turn GTS+ ON and select the following: Chassis – ABS/VSC/TRAC – Reset Memory.
G. Perform the steps as instructed in GTS+.
CAUTION
Once “Delete the Back-Up Memory” is complete, the zero-point memory for the
yaw-rate sensor and G sensor will also be deleted. Make sure to perform a zero-point
acquisition for the yaw-rate sensor and G sensor.
AFTER the zero-point memory for the yaw-rate sensor and G sensor have been
deleted, and if 15 seconds pass while the shift position is at “P” and the ignition is ON,
ONLY the yaw-rate sensor zero-point will be stored. If a vehicle is operated under this
condition, Non-Corrected G Sensor zero-point Malfunction will be stored, and its DTC
will be output. Ensure the ignition is turned OFF AFTER the zero-point memory for the
yaw-rate sensor and G sensor have been deleted to prevent this from occurring.
H. Select the following in GTS+:
Chassis – ABS-VSC-TRAC – Utility – Air Bleeding.
© 2023 Lexus
, a division of Toyota
Motor Sales, USA
L-SB-0032-23
Rev1
May 15, 2023
Page 20 of 30
Brake Squawk/Knock Noise
Repair Procedure (continued)
I.
Select “Actuator has been removed” and bleed the brake system by following the
instructions on GTS+.
CAUTION
Add brake fluid so that the fluid level in the brake master cylinder reservoir assembly
does NOT go below the MIN level.
NOTE
If this procedure fails at ANY point, confirm the battery voltage is above 12.6 volts and perform
the following:
Run a Health Check and clear codes.
Disconnect the negative battery terminal.
Disconnect the skid control ECU connector.
Disconnect the brake booster pump connectors.
Wait 10 minutes.
Perform battery boost charge using the battery diagnostic tool.
Reconnect the skid control ECU connector.
Reconnect the negative battery terminal.
Do NOT reconnect the brake booster pump connectors
(Techstream instructs to do this during the air bleeding procedure).
Run a Health Check and clear codes.
Perform accumulator zero down in GTS+.
Perform reset memory in GTS+.
Restart the bleeding procedure from the beginning and follow the instructions in
GTS+ in step 11.J.
© 2023 Lexus
, a division of Toyota
Motor Sales, USA
L-SB-0032-23
Rev1
May 15, 2023
Brake Squawk/Knock Noise
Repair Procedure (continued)
J. Perform air bleeding per the GTS+ instructions below.
(1) On the “Welcome to the Air Bleeding
Utility” screen, click Next.
Figure 19.
(2) Confirm the conditions shown in
Figure 20 and click Next.
Figure 20.
© 2023 Lexus
, a division of Toyota
Motor Sales, USA
Page 21 of 30
L-SB-0032-23
Rev1
May 15, 2023
Brake Squawk/Knock Noise
Repair Procedure (continued)
(3) Select “Actuator has been removed”
and click Next.
Figure 21.
(4) Perform the instructions shown in
Figure 22 and click Next.
Figure 22.
© 2023 Lexus
, a division of Toyota
Motor Sales, USA
Page 22 of 30
L-SB-0032-23
Rev1
May 15, 2023
Page 23 of 30
Brake Squawk/Knock Noise
Repair Procedure (continued)
(5) Loosen the right front bleeder plug and pump the brake pedal until the brake fluid level
in the reservoir tank is at MIN level.
(6) Fasten the bleeder plug and add the fluid until the fluid level in the reservoir tank
reaches MAX level.
(7) Repeat sub steps (5) and (6) twice.
CAUTION
This MUST be done BEFORE proceeding with the instructions in GTS+.
Sub steps (5) and (6) are ONLY done on the right front wheel.
This may require pressing the brake pedal approximately 100 or more times.
If this is NOT done, air may be trapped in the system.
(8) Perform the two steps shown in
Figure 23 and click Next.
Figure 23.
(9) Have you drained the fluid in the master
cylinder reservoir twice as described in
substeps (5) and (6)?
YES — Continue to substep (10).
NO — Return to substeps
(5) and (6).
(10) Pump the brake pedal (depress the
pedal a few times), loosen the front right
bleeder plug with the brake pedal
depressed, and release the pedal
AFTER the plug is fastened. Repeat this
substep 20 times.
NOTE
GTS+ states, “Disconnect the 2 brake
booster pump connectors.” The brake
booster pump connectors should
already be disconnected. The
connectors were disconnected during
actuator replacement and should NOT
have been re-connected.
© 2023 Lexus
, a division of Toyota
Motor Sales, USA
L-SB-0032-23
Rev1
May 15, 2023
Page 24 of 30
Brake Squawk/Knock Noise
Repair Procedure (continued)
K. Once bleeding the front right and front left is completed select Next and follow the
steps in the figure below for the right rear caliper bleeder plug.
CAUTION
BEFORE this step, add brake fluid so that the fluid level in the brake master cylinder
reservoir assembly does NOT go below the MIN level.
Figure 24.
NOTE
If this procedure fails at ANY point, confirm the battery voltage is above 12.6 volts and perform
the following:
Run Health Check and clear codes.
Disconnect the negative battery terminal.
Disconnect the skid control ECU connector.
Disconnect the brake booster pump connectors.
Wait 10 minutes.
Perform battery boost charge using the battery diagnostic tool.
Reconnect the skid control ECU connector.
Reconnect the negative battery terminal.
Do NOT reconnect the brake booster pump connectors (GTS+ instructs the tech
to do so during the air bleeding procedure).
Perform a Health Check and clear codes.
Perform accumulator zero down in GTS+.
Perform reset memory in GTS+.
Restart the bleeding procedure from the beginning and follow the instructions in
GTS+ in step 11.J.
© 2023 Lexus
, a division of Toyota
Motor Sales, USA
L-SB-0032-23
Rev1
May 15, 2023
Brake Squawk/Knock Noise
Repair Procedure (continued)
L. AFTER the solenoid is moved for
40 seconds to discharge brake fluid,
fasten the right rear bleeder plug, release
the brake pedal, and select Next.
Figure 25.
M. Add brake fluid so that the fluid level in the
brake master cylinder reservoir assembly
does NOT go below the MIN level.
N. Follow the steps in Figure 26 for the rear
left bleeder plug.
Figure 26.
NOTE
The bleeder should be left open for
30 seconds.
O. When complete, select Next.
© 2023 Lexus
, a division of Toyota
Motor Sales, USA
Page 25 of 30
L-SB-0032-23
Rev1
May 15, 2023
Page 26 of 30
Brake Squawk/Knock Noise
Repair Procedure (continued)
P. Add brake fluid so that the fluid level in the brake master cylinder reservoir assembly does
NOT go below the MIN level.
Q. Follow the steps in Figure 27 for the rear
right bleeder plug.
Figure 27.
NOTE
The bleeder should be left open for
30 seconds.
R. When complete, select Next.
© 2023 Lexus
, a division of Toyota
Motor Sales, USA
L-SB-0032-23
Rev1
May 15, 2023
Brake Squawk/Knock Noise
Repair Procedure (continued)
S. Depressurize the accumulator by repeating five times the steps in Figure 28.
Figure 28.
T. Select Exit to complete the air bleeding.
Figure 29.
© 2023 Lexus
, a division of Toyota
Motor Sales, USA
Page 27 of 30
L-SB-0032-23
Rev1
May 15, 2023
Page 28 of 30
Brake Squawk/Knock Noise
Repair Procedure (continued)
12. Perform the GTS+ Active Test “Actuator Air Bleeding Pattern” to forcefully move the valve in
the actuator to complete air bleeding by selecting the following in GTS+:
Chassis – ABS-VSC-TRC – Active Test – Actuator Air Bleeding Pattern
Figure 30. GTS+ Screen Image (Actuator Air Bleeding Pattern)
Refer to TIS, applicable model and model year Repair Manual:
2016 – 2018 RX 450h and 2018 RX 450hL:
Brake – Brake Control/Dynamic Control System – “Brake Control / Dynamic Control
Systems: Brake Actuator: On-Vehicle Inspection”
2019 – 2022 RX 450h and RX 450hL:
Brake – Brake Control/Dynamic Control System – “Brake Control / Dynamic Control
Systems: Brake Actuator: On-Vehicle Inspection”
© 2023 Lexus
, a division of Toyota
Motor Sales, USA
L-SB-0032-23
Rev1
May 15, 2023
Page 29 of 30
Brake Squawk/Knock Noise
Repair Procedure (continued)
13. Turn ON the Actuator Air Bleeding Pattern by
selecting the arrow in the Actuator Air Bleeding
Pattern popup window.
Figure 31.
NOTE
Perform the above operation five times.
This operation takes approximately
one minute to complete each time it
is performed.
14. In GTS+ select the following: Chassis – ABS/VSC/TRAC – Reset Memory and perform the
steps as instructed in GTS+.
15. Ensure the parking brake is OFF.
NOTICE
If the parking brake is NOT OFF, the initialization and calibration of the linear solenoid valve
will fail.
16. Perform initialization and calibration of the linear solenoid valve and the yaw rate sensor.
NOTE
BEFORE air bleeding, the linear valve offset learning and brake pedal stroke sensor zero-point
value memories were deleted. ONLY the linear valve offset learning and brake pedal stroke sensor
zero-point learning should be performed.
Refer to TIS, applicable model and model year Repair Manual:
2016 – 2018 RX 450h and 2018 RX 450hL:
Brake – Brake Control/Dynamic Control System – “Brake Control / Dynamic Control
Systems: Electronically Controlled Brake System: Initialization”
2019 RX 450h and RX 450hL:
Brake – Brake Control/Dynamic Control System – “Brake Control / Dynamic Control
Systems: Electronically Controlled Brake System: Initialization”
2020 – 2022 RX 450h and RX 450hL:
Brake – Brake Control/Dynamic Control System – “Brake Control / Dynamic Control
Systems: Electronically Controlled Brake System: Initialization”
© 2023 Lexus
, a division of Toyota
Motor Sales, USA
L-SB-0032-23
Rev1
May 15, 2023
Page 30 of 30
Brake Squawk/Knock Noise
Repair Procedure (continued)
17. Check and clear ANY DTCs.
Refer to TIS, applicable model and model year Repair Manual:
2016 – 2018 RX 450h and 2018 RX 450hL:
Brake – Brake Control/Dynamic Control System – “Brake Control / Dynamic Control
Systems: Electronically Controlled Brake System: DTC Check / Clear”
2019 RX 450h and RX 450hL:
Brake – Brake Control/Dynamic Control System – “Brake Control / Dynamic Control
Systems: Electronically Controlled Brake System: DTC Check / Clear”
2020 – 2022 RX 450h and RX 450hL:
Brake – Brake Control/Dynamic Control System – “Brake Control / Dynamic Control
Systems: Electronically Controlled Brake System: DTC Check / Clear”
18. Turn the ignition OFF.
19. Disconnect the Techstream from the DLC3.
20. Inspect for brake fluid leakage.
21. Inspect and adjust the amount of the brake fluid.
Refer to TIS, applicable model and model year Repair Manual:
2016 – 2022 RX 450h and 2018 – 2022 RX 450hL:
Brake – Brake Control/Dynamic Control System – “Brake System (Other): Brake Fluid:
On-Vehicle Inspection”
22. Install the brake master cylinder reservoir filler cap assembly.
23. Test-drive the vehicle to confirm the squawk/knock noise is no longer present.
- Mixes well with conventional fluids
- Low-moisture formula provides excellent vapor lock...
- Ideal for hydraulic and disc brakes
- Provides an extra margin of safety in extreme braking...
- Mix of polyglycol ethers ensures hot brake-system operation...
- Excellent for ABS, disc and drum brake systems
- Delivers braking power when needed by avoiding a spongy...
- Both wet and dry boiling points exceed the minimum...
Last update on 2026-06-21 / Affiliate links / Images from Amazon Product Advertising API
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TSB/Document ID: L-SB-0032-23 Rev
Replacement Service Bulletin Number:
MFR Communication Date: 2023-10-02
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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