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NHTSA ID Number: 10245075

Manufacturer Communication Number: 2067579.3

TSB/Document Date: 2023-11-08


Summary

Repeated traction control interventions experienced upon reaching 30km/h Customer Statement: -Repeated traction control interventions experienced upon reaching 30km/h (Figure 1) Technical Background: -In the event the issue is as exactly as described, refer to the instructions within the Measure section


Technical product information
Repeated traction control interventions experienced upon reaching 30km/h
Australia E04 BentleyeBay logo rest Asia and Australia (6E04),China 723 VolkswageneBay logo (Anhui) Automotive CO (6723),China 796 VWeBay logo Import
Comp. Ltd (Vico), Beijing (6796),Germany E02 BentleyeBay logo rest Europe (6E02),Japan E03 BentleyeBay logo Japan (6E03),Korea, (South) E08
BentleyeBay logo South Korea (6E08),United Arab Emirates E06 BentleyeBay logo Middle East and Africa (6E06),United Kingdom E01 BentleyeBay logo UK
(6E01),United States E05 BentleyeBay logo USA and rest America (6E05)
BentleyeBay logo

Topic
Market
area
Brand
Transaction
No.
Level
Status
Release
date

2067579/3
EH
Released for publishing
28-Sep-2023

New customer code
Object of complaint
Complaint type
Position
running gear -> brakes, brake control -> traction control system (TCS) functionality -> without function / defect

Vehicle data
New ContinentaleBay logo GT(C) and New Flying Spur
Sales types
Type MY

Brand Designation Engine code Gearbox code Final drive code

3S3*
3S3*
3S3*
3S3*
3S3*
3S3*
3S3*
3S4*
3S4*
3S4*
3S4*
3S4*
3S4*
ZG2*
ZG2*
ZG2*
ZG2*
ZG2*

E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E

2018
2019
2020
2021
2022
2023
2024
2019
2020
2021
2022
2023
2024
2020
2021
2022
2023
2024

Documents
Document name
master.xml

INTERNAL

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Technical product information
Repeated traction control interventions experienced upon reaching 30km/h

Transaction No.: 2067579/3
Release date: 28-Sep-2023

Customer statement / workshop findings
Repeated traction control interventions experienced upon reaching 30km/h (Figure 1)
HINT: Refer to the video which has been uploaded onto the BentleyeBay logo Hub reference Video 1 for TPI 2057579

Figure 1

Technical background
In the event the issue is as exactly as described, refer to the instructions within the Measure section

Production change
Not applicable

Measure
VERY IMPORTANT:
1) Confirm the tyre pressures (all tyres) are to BentleyeBay logo specification

Check to confirm the wheel and tyres assemblies are BentleyeBay logo approved (same specification parts as per the original factory build

Or
approved BentleyeBay logo accessory wheels and tyres are fitted

Confirm the ‘B’ marking is evident on all tyres (Figure 2)

Figure 2
2) In the event the issue is evident following a tyre and/or wheel change, perform an inspection of the relevant vehicle corner, check each of the
following sensors for contamination damage etc

INTERNAL

Upright acceleration sensor


ABS wheel speed sensor
Referring to the applicable wiring diagram - Conduct a wiring integrity check of each sensor and check all associated wiring
harnesses/connectors etc for damage

3) In the event the wheels and tyres and sensor/wiring checks are within specification - Check the applicable vehicle corner wheel bearing for
any noise, excess movement or contamination
4) With the aid of a second operative, perform a road test to monitor the following measured values
HINT: Refer to the video which has been uploaded onto the BentleyeBay logo Hub reference Video 2 for TPI 2057579
DO NOT UNDER ANY CIRCUMSTANCES PERFORM THIS OPERATION WITHOUT A SECOND OPERATIVE

Record a video showing live values (see example in Figure 3 of the values which should be monitored) whilst the fault is present

TIP: Save a copy of the video

Figure 3
5) Conduct a second road test (Reference Manoeuvres road test below) as per the instructions below, the operative MUST confirm if the fault
remains during the second road test (Manoeuvres)
Manoeuvres road test
With appropriate space and ensuring all speed restrictions are adhered to, conduct the following where safe to do so:
1) Switch off the engine and lock the vehicle for 10 minutes
2) Unlock the vehicle
3) Switch ON the ignition and start the engine

Select BentleyeBay logo mode and select Drive (D)

4) Whilst attempting not to induce a traction control intervention, drive the car in a straight line for approximately 10 seconds at a minimum of
50kph

Reset the traction control by lifting off the accelerator, allow the vehicle to come to a gradual rest (where safe to do so)

Switch off the engine

5) Switch ON the ignition and start the engine

Select BentleyeBay logo mode and select Drive (D)

6) As per normal customer usage, drive off in a straight line only ensuring the following separate throttle inputs (a to c) until either the
30kph intervention event or approximately 50kph (ensuring all speed limits are adhered to)
a) Apply enough throttle input to smoothly manoeuvre off from stand still at a rate of approximately 5kph/second
Reset the traction control by lifting off the accelerator, allow the vehicle to come to a gradual rest (where safe to do so)
b) Apply enough throttle input to smoothly manoeuvre off from stand still at a rate of approximately 10kph/second
Reset the traction control by lifting off the accelerator, allow the vehicle to come to a gradual rest (where safe to do so)
c) In swift succession, smoothly manoeuvre off from stand still at a rate of approximately 10kph/second and lift of the throttle if traction control
intervention occurs, then swiftly reapply throttle as per the previous 10kph/second input
INTERNAL

Reset the traction control by lifting off the accelerator, allow the vehicle to come to a gradual rest (where safe to do so)
After conducting points a to c Is the traction control invention still present?
Comments

7) Switch OFF the ignition and stop the engine

Apply the steering lock

8) Switch ON the ignition and start the engine

Select BentleyeBay logo mode and select Drive (D)

9) As per normal customer usage, drive off ensuring the vehicle is driven via junction exits and performing small radius cornering
ensuring the following separate throttle inputs are conducted (d to f) until either the 30kph intervention event is evident or approximately 50kph
is achieved
d) Apply enough throttle to smoothly manoeuvre off from stand still at a rate of approximately 5kph/second
Reset the traction control by lifting off the accelerator, allow the vehicle to come to a gradual rest (where safe to do so)
e) Apply enough throttle input to smoothly manoeuvre off from stand still at a rate of approximately 10kph/second
Reset the traction control by lifting off the accelerator, allow the vehicle to come to a gradual rest (where safe to do so)
f) In swift succession, smoothly manoeuvre off from stand still at a rate of approximately 10kph/second and lift of the throttle if intervention
occurs, then swiftly reapply throttle as previous 10kph/second input
Reset the traction control by lifting off the accelerator, allow the vehicle to come to a gradual rest (where safe to do so)
After conducting points d to f Is the traction control invention still present?
Comments

On completion of the Manoeuvres, conduct the following:
10) With the ignition off - Referring to Rep.Gr 45 - disconnect the electrical connection from the ESC unit -J104 and wait 10 seconds - Reconnect
the electrical connection

Erase all applicable DTC’s in particular any DTC’s relating to 03 Brakes

Perform a subsequent road test recording the same values as (Figure 3) to establish if issue has been rectified.

VERY IMPORTANT: If fault is still evident remains present - Open a new DISS query or respond via the already open query,
ensuring all previously requested information is clearly attached, DO NOT conduct any further repair work until permission is
granted from Product Support

Provide clear information regarding when the fault occurs, For example after engine start, up to a speed of 28 km/h

In the event that Product support grant permission to replace ESC unit - J104 via the open DISS query
The operative must ensure the manoeuvres road test is repeated after ESC unit - J104 renewal to confirm the resolution of
the concern

INTERNAL

Warranty accounting instructions
Warranty type
110 or 910
Service number
45 30
Damage code
00 40
Time to conduct initial diagnosis
Labour operation code
45 30 01 00 (Use 99 index until 29/9/22)
Time
50 TU’s
Time to replace the ESC unit - J104 - New Flying Spur
Labour operation code 45 30 55 50
Time
10 TU’s
Time to remove and install the ESC unit - J104 - New Flying Spur
Labour operation code 45 30 19 10
Time
140 TU’s
Time to code the new ESC unit - J104 - to the vehicle New continentaleBay logo GT/C (All M/Y)
Labour operation code 01 50 00 00
Time
10 TU’s
Time to remove and install the ESC unit - J104 - New continentaleBay logo GT/C (18 M/Y)
Labour operation code
45 30 19 00
Time
270 TU’s
Time to remove and install the ESC unit - J104 - New continentaleBay logo GT/C (19 M/Y onwards)
Labour operation code
45 30 19 10
Time
140 TU’s
Road test
Labour operation code
01 21 00 00
Time
50 TU’s (Maximum of two road tests)

Parts information
Refer to the ETKA parts catalogue
NOTE: Permission must be given by Product Support via the open DISS query before ESC unit - J104 is replaced

INTERNAL

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TSB/Document ID: 2067579.3

Replacement Service Bulletin Number:

MFR Communication Date: 2023-10-12

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM

MFR Component System:

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