NHTSA ID Number: 10244923
Manufacturer Communication Number: M1607
TSB/Document Date: 2023-11-06
Summary
SERVICE BULLETIN M1607: ENGINE TEMPERATURE (ET) SENSOR CONNECTOR RELOCATION. PURPOSE: This bulletin informs dealers of a possible contact between the Engine Temperature (ET) sensor connector and a coolant hose resulting from a mid-year change. The affected build date range is January 25, 2023 through September 25, 2023. If contact is discovered, the ET sensor should be relocated using the procedure outlined in this bulletin.
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TSB/Document ID: M1607
Replacement Service Bulletin Number:
MFR Communication Date: 2023-10-11
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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M1607
2023-10-11
M1607: ENGINE TEMPERATURE (ET) SENSOR CONNECTOR RELOCATION
Required Dealer Action
Reason for Revision
Table 3.
Refer to Table 1.
Action
Required
Table 1. Document History
Date
Rev
Revision (Rev) Description
2023-10-11 - Initial release
NO
Purpose for Service Bulletin
YES
Resolution
Actionable:
Any vehicle, component or software related issues
must be performed according to the service bulletin
procedure.
This bulletin informs dealers of a possible contact between the
Engine Temperature (ET) sensor connector and a coolant hose
resulting from a mid-year change. The affected build date range
is January 25, 2023 through September 25, 2023. If contact is
discovered, the ET sensor should be relocated using the
procedure outlined in this bulletin.
1.
Remove seat. See service manual.
2.
Remove main fuse. See service manual.
3.
Remove two front fuel tank screws. See service manual.
Vehicles Affected
4.
Loosen two rear fuel tank screws. See service manual.
2023: Ultra Limited (FLHTK), Ultra Limited Anniversary
(FLHTKANV), Road Glide Limited (FLTRK), CVO Road Glide
Limited Anniversary (FLTRKSEANV), Tri Glide Ultra
(FLHTCUTG), Tri Glide Ultra Anniversary (FLHTCUTGANV)
NOTE
Fuel tank can be lifted high enough that the fuel line does
not need to be disconnected.
Markets Affected
5.
Rotate front of fuel tank upwards to gain access to push
pins.
All markets affected.
a.
Part Numbers
Refer to Table 2.
Table 2. Part Numbers
Affected Part No.
69202229
69202231
69202793
69202258A
Item Description
Main wire harness, w/ABS, ECC
(FLHTK)
Main wire harness, w/ABS, ECC
(FLTRK)
Main wire harness, w/ABS, ECC
(FLTRKSE)
Main wire harness, w/ABS, ECC
(FLHTCUTG)
Install block of wood between fuel tank and backbone
of frame.
6.
See Figure 1. Remove front and rear push pins (1).
7.
Remove caddy from back bone.
8.
Disconnect all left side connectors under fuel tank to allow
movement of caddy. See Electrical Diagnostic Manual
(EDM).
9.
a.
Two knock sensors.
b.
Two fuel injectors.
c.
Two Automatic Compression Release (ACR)
d.
Remove ET connector (2) from caddy.
NOTE
In the interest of preserving customer safety and satisfaction, always check for outstanding recalls whenever any motorcycle is brought into your dealership for either maintenance or service.
ROUTING
INITIAL HERE
SERVICE
MANAGER
SALES MANAGER PARTS MANAGER
WARRANTY
PROCESS
MANAGER
LEAD TECHNICIAN TECHNICIAN NO. 1 TECHNICIAN NO. 2 TECHNICIAN NO. 3 RETURN THIS TO
NOTE
Pull cable strap through caddy so the head is as close to
the caddy as possible. Once connector is in place, the
cable strap will not be able to move.
1860962
2
1
10. See Figure 2. Install and route cable strap (2) in the caddy's
(1) alternate mounting point location.
11. See Figure 3. Install ET connector (2) to alternate caddy
mounting point.
1.
2.
a.
Make sure connector is fully seated.
b.
Cable strap should be between connector and caddy
mounting point, not behind it. This prevents the
connector from being fully seated to the caddy.
Caddy
Cable strap
Figure 2. Bottom View of Back Bone Caddy
1860811
1
1
12. Tighten cable strap and cut off remaining strap.
13. Install components and connect connectors. See service
manual.
a.
Connect all left side connectors that were previously
disconnected. See step 8.
b.
See Figure 3. Position caddy and install push pins
(1).
c.
Lower fuel tank.
d.
Install front fuel tank screws and tighten. See service
manual.
e.
Tighten rear fuel tank screws. See service manual.
3
2
1.
2.
3.
1860810
1
1
Push pin (2)
Engine Temperature (ET) connector
Frame backbone
Figure 3. Alternate ET Connector Location
Credit Procedure
NOTE
If damage is found to the coolant hose due to contact with
the ET sensor, add all necessary parts and labor to the same
event. Reference service and job/time code manuals for
appropriate parts and labor.
Enter M1607 in Events Comments.
Submit a warranty claim per Table 4.
Table 4.
3
ITEM
2
1.
2.
3.
Push pin (2)
Engine Temperature (ET) connector
Frame backbone
Figure 1. Original ET Connector Location
Claim Type
Problem Part Number
Quantity
(1)
Labor Code
Labor Time
Replacement Part Number
Quantity
Customer Concern Code
Condition Code
DATA
PRDMC/DEMPDI/Standard Claim
69202229
FLHTK
69202231
FLTRK
69202793
FLTRKSE
69202258A
FLHTCUTG
Leave Blank
5095
0.4 hours
10039
1
9203
2109
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M1607
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