Loading...

NHTSA ID Number: 10244741

Manufacturer Communication Number: IND_10.05.2023_5

TSB/Document Date: 2023-11-02


Summary

This IndianeBay logo Motorcycle Help Center article provides information regarding inspection and tension adjustment of the clutch drive belt on 2023 IndianeBay logo Sport Chief motorcycles.


INDIANeBay logo MOTORCYCLE

HELP CENTER
What can we help you find?

Help Center Home / Article

10/5/2023

2023 Sport Chief Drive Belt Inspection and Tension Adjustment

Required Tools and Supplies
15mm Socket
22mm Socket
Ratchet
Torque Wrench
Belt Tension Tool or 10-Pound Weight
Measurement Tool
Marking Tool
Safety Glasses
Nitrile Gloves
Shop Rags

SEARCH

To learn more about tools, read the Tools and Fasteners Guide. Always wear safety glasses and nitrile
gloves when servicing your IndianeBay logo Motorcycle.
To inspect and adjust the drive belt tension on your IndianeBay logo Sport Chief, follow these steps.
1. Park the bike on a flat, level surface and allow it to cool completely.
2. Place the bike in an upright position with the front wheel clamped in a wheel vise.
3. Ensure the motorcycle is in NEUTRAL.
4. Safely elevate the rear wheel so the tire can freely rotate. The motorcycle must be stable before
proceeding.
5. Inspect the entire length of the drive belt for wear or damage. Refer to your Owner’s Manual for
belt wear analysis, and see your authorized IndianeBay logo Motorcycle Dealer if replacement is needed. A
new drive belt is part number 3211222.
6. Check and record the belt deflection, applying 10 pounds of force. Note: Ensure the belt is dry
before measuring. Locking a tape measure will make it easier to maintain consistent measurements.
Using the tire valve stem as a reference, measure at least three additional points 90 degrees apart. The drive belt
deflection at 10-lbs force should measure 28mm (1.1 inches).
If adjustment is needed, rotate the wheel forward and mark the tightest measurement point on the tire for reference.

7. Mark the current adjuster location of the rear wheel for reference.
8. Count or measure the exposed threads past the adjuster nuts for reference.
9. Loosen but do not remove the axle nut with a 22mm socket.
10. Retighten the nut to the adjustment 15 ft-lbs (20 Nm).
11. Turn the right-side adjuster nut with a 15mm socket as needed to achieve proper belt tension.
12. Use the left side adjuster only to make final adjustments for belt alignment. Note: Ensure the
axle is seated forward against axle adjusters.
13. While rotating the wheel backward, tighten the left side adjuster until the belt comes off the
inside of the sprocket flange. Sprocket teeth should be visible on both sides of the drive belt.
14. Once the desired setting is achieved, rotate the wheel forward and verify the sprocket teeth are
still visible on both sides of the drive belt.
15. If necessary, revert back to the initial settings and repeat this process as needed.

16. Re-check the drive belt tension to verify it is still within specification. Improper tension or
alignment can cause drive line noise and damage the drive belt.
17. Once the tension has been confirmed, tighten the rear axle nut to 65 ft-lbs (88 Nm).
18. Pump the rear brake pedal several times to reset the brake pad distance.
19. When the brake pedal is released, verify that the wheel rotates smoothly and freely, without
drag.
20. Safely lower your motorcycle to the ground. Refer to your Owner’s Manual for helpful hints and
techniques.
For more information, see your authorized IndianeBay logo Motorcycle Dealer. Find a dealer near you with the
Dealer Locator.
Maintenance tips, procedures and specifications can be found in your Owner's Manual.
To find diagrams and replacement part numbers, use the online parts catalog.
YouTube® is a registered trademark of Google LLC
Unless noted, trademarks are the property of IndianeBay logo Motorcycle InternationaleBay logo, LLC.
© 2023 IndianeBay logo Motorcycle InternationaleBay logo, LLC
Was this article helpful?
Yes, it answers my question
No, it's missing information or visuals
No, the instructions are unclear
No, What are the next steps?
No, I'm experiencing a technical error
Other

* [-] How can we improve this article? We'd love to hear your suggestions
Tell us what you would like to see in this article

SEND

Keyword(s) video , maintenance , drive , belt , adjust , sport chief ,

HELPFUL LINKS
Parts, Accessories and Apparel
Owner's Manuals
IndianeBay logo Motorcycle Protection Plan
Special Offers
Recalls
IndianeBay logo Motorcycle Lubricants

CONTACT US
BY E-MAIL
Send us an e-mail inquiry.

CLICK TO CALL

BY DEALER
Locate the nearest dealer in your area.

Find A Dealer Near You
Enter City, State or Zip Code
55421

SEARCH

Use Current Location

Filter By (Optional)
Show dealers that offer online service scheduling

Reset Filters

SUBSCRIBE NOW
FIND A DEALER
US-ENGLISH

MOTORCYCLES
SHOPPING TOOLS
ASSISTANCE
OWNER RESOURCES
ABOUT US
© 2023 IndianeBay logo Motorcycle
Site Map
Privacy
Your Privacy Choices

Terms
Accessibility
Careers
Global Sites

1

SaleBestseller No. 1
Autel Scanner MaxiCOM MK900BT, 2026 MK900-BT V2.0 Bidirectional Diagnostic Tool, 8in Up of MK900 MX900 MK808S MK808BT MX808S MK808Z, 3000+ Active Tests, 40+ Service, CAN-FD&DOIP, All System, FCA 11 OS
  • 💯【Conta.ct us for Support Directly】If you met any...
  • 🔥🔥🔥【2026 AUTEL FLAGSHIP MK900BT MK900-BT, NEW...
  • 🚗【3000+ ACTIVE TESTS (50➡3000+), SAME AS MS...
  • 🚗【40+ HOT SERVICES FOR 150 MAKES (28+➡40+)】Full...
  • 🚗【OE ALL SYSTEM DIAGNOSE, AUTO SCAN 2.0: SCAN LICENSE...
SaleBestseller No. 2
Autel Professional OBD2 Scanner AL319 Code Reader, Enhanced Check and Reset Engine Fault Code, Live Data, Freeze Frame, CAN Car Diagnostic Scan Tools for All OBDII Vehicles After 1996, 2026 Upgraded
  • 【TURN OFF CEL】 This AL319 car scanner diagnostic tool...
  • 【EXTENSIVE APPLICATION】 Autel AL319 Compatible with...
  • 【FOR END USER & DIYERS】 This error code reader AL319 is...
  • 【USER-FRIENDLY DESIGN】 This OBD2 scanner and check...
  • 【HIGH-QUALITY SERVICES】 12 months war.ranty from the...

Last update on 2026-06-23 / Affiliate links / Images from Amazon Product Advertising API


 


If the PDF is very large, it may not load in the preview below.

Download PDF [200.18 KB]


Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.

If the TSB PDF does not show, download or view it on the NHTSA Website.

Click on the (+) Plus Sign

Then Click on Associated Document(s)


Search NHTSA Database for Recalls

View Latest Recalls


Search NHTSA Database for Vehicle Investigations

View Latest Vehicle Investigations


Search NHTSA Database for Vehicle Complaints

View Latest Vehicle Complaints


TSB/Document ID: IND_10.05.2023_5

Replacement Service Bulletin Number:

MFR Communication Date: 2023-10-05

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: POWER TRAIN

MFR Component System:

MFR Component Subsystem:


Previous TSB

Next TSB



SaleBestseller No. 1
TOPDON Bidirectional Scan Tool, 2026 New ArtiDiag900 Lite Automotive Diagnostic Tool for Full System, Scanner for Car with Active Test, 8 Reset, Wireless OBD2 Scanner Diagnostic Tool for All Vehicles
  • [2026 Top-Tier Hardware and Software Upgrade]: Topdon ArtiDiag900 Lite scanner has enhanced hardware and latest features, including Android 11.0, 5x faster CPU, 10000mAh battery for 12 hours of continuous operation, stable wireless diagnosis with Bluetooth 5.0, 8-inch touchscreen. Added bi-directional control, wireless diagnosis, battery testing (optional), and DTC repair guide
  • [TOPDON Bidirectional Scan Tool]: This bidirectional obd2 scanner sends commands to the vehicle's ECU for active testing, enabling users to accurately and quickly locate faulty components such as injectors, coolant pumps, windows, wipers, headlights, mirrors, etc. The bidirectional control scanner is the ideal choice for workshops/automotive repair shops as it significantly reduces mechanic's diagnostic time.
  • [Wireless Bluetooth Diagnostic Experience]: The AD900 Lite scan tool comes with a Bluetooth 5.0 VCI, supporting a wireless diagnostic range of up to 33 feet (10 meters), allowing you to diagnose without being confined to cables or tight spaces. Stable and fast wireless diagnosis provides a comfortable repair environment. It also offers VCI cables to increase connectivity options.
  • [DTC Repair Guide Function]: Easily diagnose issues with your vehicle and receive guidance on repairs with the topdon scan tool's fault code definitions for all systems,maximize your diagnostic capabilities. This function is compatible with ChryslereBay logo/DodgeeBay logo/JeepeBay logo/FiateBay logo 2010-2014 and expanding with continual updates,the AritDiag 900 Lite car diagnostic scanner is the must-have tool for any technician or DIY enthusiast.
  • [OE-Level Full System Diagnostics]:AritDiag900 Lite full system diagnostic scanner can scan ALL available modules(Engine, Transmission, Airbag, ABS, ESP, TPMS, Gateway, Steering, Radio, Air conditioning, ect.) to✔read ECU info, ✔read/clear codes, ✔view live data stream, ✔retrieves freeze-frame, ✔perform active tests, and more. With just a simple click, it provides you with accurate and in-depth diagnostics.
Bestseller No. 2
TOPDON ONE Bidirectional Scan Tool, 10.1" OBD2 Scanner with J2534 Pass-Thru and ECU Coding, Over 50 Resets, Topology Mapping Car Diagnostic Tool for All Vehicles
  • Dual WiFi & 10.1" Touchscreen: Provides a stable, high-speed wireless link 3x faster than bluetooth, and a responsive, professional interface. Topdon ONE obd2 scanner diagnostic tool ensures smooth, non-lagging diagnostic scan, boosting mechanic efficiency
  • J2534 Pass-Thru Support: The included ONE VCI supports the J2534 standard, allowing it to function as a pass-thru device when paired with OEM diagnostic software.Through TOPDON’s RLink platform, technicians can perform dealer-level coding, expanding in-house capabilities without investing in multiple factory automotive scan tools
  • OE Topology Mapping: Visualize the vehicle’s ECU network exactly as it’s built.Zoom, pan, and highlight specific modules to pinpoint component issues with precision.Topology mapping displays real-time communication between modules
  • 50 Plus Service Functions: Covers high-demand services like ADAS calibration, DPF regen, TPMS reset, ABS bleed, and throttle adaptation.Expands your service menu, allows you to charge premium rates, and turns away zero jobs due to lack of tooling. Vehicle-specific functionality may vary
  • Advaned ECU Coding: 10 of the most serviced brands in North America, including full ECU coding and flash hidden support for BMWeBay logo, VWeBay logo, Au-di, Benz, PorscheeBay logo, ToyotaeBay logo, Ni ssan and more. Enables module replacement, feature customization, and personal settings with automatic backup or restore.Lets your shop safely offer high-margin customization services, attracting more customers and boosting profit
SaleBestseller No. 3
TOPDON TopScan Lite OBD2 Bluetooth Scanner, Bi-Directional All System Diagnostic Tool with AI Assistant, 8 Resets, Repair Guides, Performance Test, FCA AutoAuth & CAN-FD for iOS Android
  • Bi-Directional Control, Quickly Locate Problems: Turn your phone into a professional diagnostic tool. You can send commands from your phone to the ECU to test injectors, cooling fans, headlights, A/C clutch, windows, wipers, and more. See which one doesn't respond. Helps you quickly locate the problem and save time. No need to tear things apart, avoid blind disassembly.
  • Flexible Subscription, Choose Advanced Features as Needed: TopScan Lite provides free-for-life access to core diagnostics, including full system scan, code reading, performance tests, and repair information. After purchase, advanced features (bi-directional control, service operations, live data, code clearing, and AI functions) are free-for-the-first-year. After the first year, if you want to use advanced features, you need to subscribe on a monthly, quarterly, or yearly basis. As new models and reset functions are updated, the tool will also be continuously upgraded.
  • Full System Diagnostics, No Fault Hides: Unlike basic diagnostic tools that only cover 4 systems, TopScan can scan all systems. Read and clear trouble codes, view live data streams, and generate a complete vehicle health report – all issues are clear at a glance. Covers 10,000+ vehicle models and is compatible with 99.99% of vehicles.
  • AI Assistant - TopFix: Think of TopFix as your personal AI mechanic. It leverages a repair database and OEM data to deliver clear, step-by-step repair solutions. Features include AI Q&A, one-click translation, and a full repair log, making your diagnostic process simpler and more efficient.
  • 8+ Hot Resets, Keep Your Car in Top Shape: One-tap resets for oil, throttle, EPB, steering angle, DPF, ABS, BMS, and airbag. It enables car owners to easily perform essential maintenance, ensuring the vehicle stays in optimal condition and extends its service life.

Last update on 2026-06-23 / Affiliate links / Images from Amazon Product Advertising API


 


This product presentation was made with AAWP plugin.

Share to...